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Coupling effect of micro-textured tools and cooling conditions on the turning performance of aluminum alloy 6061

Advances in Manufacturing 2023年第4期11卷 663-681页

作者： Guo-Liang Liu Jin-Tao Zheng Chuan-Zhen Huang Shu-Feng Sun Xin-Fu Liu Long-Jie Dai De-Xiang Wang Xiang-Yu Wang Key Lab of Industrial Fluid Energy Conservation and Pollution Control Ministry of EducationKey Lab of Industrial Fluid Energy Conservation and Pollution ControlMinistry of EducationSchool of Mechanical and Automotive EngineeringQingdao University of TechnologyQingdao266520ShandongPeople’s Republic of China State Key Laboratory of High Performance Complex Manufacturing Central South UniversityChangsha410083People’s Republic of China Key Laboratory of High-Efficiency and Clean Mechanical Manufacture(Ministry of Education) School of Mechanical EngineeringShandong UniversityJinan250061People’s Republic of China School of Mechanical Engineering Yanshan UniversityQinhuangdao066004HebeiPeople’s Republic of China Qingdao Choho Ind Co Ltd Qingdao266705ShandongPeople’s Republic of China School of Mechanical Engineering University of JinanJinan250022People’s Republic of China

micro-texturing has been widely proven to be an effective technology for achieving sustainable ***,the performance of micro-textured tools under different cooling conditions,especially their coupling effect on machined surface integrity,was scarcely *** this paper,the non-textured,linear micro-grooved,and curvilinear micro-grooved inserts were used to turn aluminum alloy 6061 under dry,emulsion,and liquid nitrogen cryogenic cooling *** coupling effects of different micro-textures and cooling conditions on cutting force,cutting temperature,and machined surface integrity,including the surface roughness,work hardening,and residual stress,were revealed and discussed in *** indicated that the micro-grooved tools,especially the curvilinear micro-grooved tools,not only reduced the cutting force and cutting temperature,but also improved the machined surface *** addition,the micro-grooved tools can cooperate with the emulsion or liquid nitrogen to reduce the cutting force,cutting temperature,and improve the machined surface integrity generally,although the combination of emulsion cooling condition and micro-grooved tools generated negative coupling effects on cutting forces and surface work ***,the combination of curvilinear micro-grooved cutting tools and cryogenic cooling condition resulted in the lowest cutting force and cutting temperature,which generated the surface with low roughness,weak work hardening,and compressive residual stress.

关键词： micro-grooved cutting tool Cooling condition cutting force cutting temperature Surface integrity

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