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Parameter identification and blanking simulations of DP1000 and Al6082-T6 using lemaitre damage model

Advances in Manufacturing 2021年第3期9卷 457-472页

作者： Sheng Cai Lin Chen Department of Vehicle Engineering College of EngineeringChina Agricultural UniversityBeijing100083People’s Republic of China CW Bearing GmbH 22113HamburgGermany

This work provides numerical and experimental investigations of blanking process,where the shear-enhanced lemaitre’s damage model is fully characterized and successfully applied in blanking process to predict the cutting force and cutting edge geometry under different blanking process parameters.Advanced high strength steel DP1000 and an aluminum alloy Al6082-T6 are selected for series of experiments.To obtain the damage parameters in lemaitre’s damage model the flat rectangular notched specimens tensile test was conducted and the inverse parameter identification procedure was performed.For characterizing the crack closure parameter h in the shear enhanced lemaitre’s damage model,an in-plane torsion test with novel specimen design was conducted.The finite element model(FEM)of this test was established with the minimum mesh size of 0.01 mm which was consistent with the minimum mesh size in the shear zone of the FEM for blanking process simulation.The longitudinal strain distributions of four kinds of initial notch radius or central-hole specimen were measured and compared with simulation results to validate the FEMs for these four tests.Deformation analysis of blanking of a circular work piece also was performed under three clearances.The effects of blanking conditions on sheared part morphology were detected.Stress triaxiality distribution of the blank sheet was revealed taking advantage of the successfully established FEM.The availability of the testing method and the determination method of the parameters was investigated.

关键词： Blanking lemaitre damage model Stress triaxiality Finite element model(FEM)

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Viscoplastic constitutive model of a nickel-based superalloy under multiaxial loading conditions

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Journal of Iron and Steel Research(International) 2021年第9期28卷 1190-1202页

作者： Wen-bin Jia Xin Li Zhi Chen Kai Zhao Lei Fang Key Laboratory of Aero-Engine Thermal Environment and Structure Ministry of Industry and Information TechnologyJiangsu Province Key Laboratory of Aerospace Power SystemState Key Laboratory of Mechanics and Control of Mechanical StructuresCollege of Energy and Power EngineeringNanjing University of Aeronautics and AstronauticsNanjing210016JiangsuChina

Based on Chaboche constitutive model,a viscoplastic constitutive model of nickel-based alloy under multiaxial loading is proposed by introducing lemaitre damage model and non-proportional hardening factor.lemaitre damage model can characterize the effect of microscopic defects on the fatigue behavior and non-proportional hardening factor is used to describe non-proportional hardening phenomenon.Subsequently,the stress–strain hysteresis loops at room and high temperatures under different loading conditions are simulated by the proposed constitutive model.Comparison between experiments and simulations confirms that the proposed model can reasonably predict the fatigue behavior of nickel-based alloy under different multiaxial loadings.At last,the fatigue life predictions under different multiaxial loadings are investigated,and comparison between experiments and simulations verifies the accuracy of the proposed model.

关键词： Nickel-based alloy Multiaxial loading Viscoplastic constitutive model lemaitre damage model Non-proportional hardening factor

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