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Geometric error measuring,modeling,and compensation for CNC machine tools:A review

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Chinese Journal of Aeronautics 2024年第2期37卷 163-198页

作者： Zhao ZHANG Feng JIANG Ming LUO Baohai WU Dinghua ZHANG Kai TANG Engineering Research Center of Advanced Manufacturing Technology for Aero Engine(Northwestern Polytechnical University) Ministry of EducationXi’an 710072China Key Laboratory of High Performance Manufacturing for Aero Engine(Northwestern Polytechnical University) Ministry of Industry and Information TechnologyXi’an 710072China Department of Mechanical and Aerospace Engineering Hong Kong University of Science and TechnologyHong KongChina

Geometric error,mainly due to imperfect geometry and dimensions of machine components,is one of the major error sources of machine *** that geometric error has significant effects on the machining quality of manufactured parts,it has been a popular topic for academic and industrial research for many years.A great deal of research work has been carried out since the 1970s for solving the problem and improving the machining *** have studied how to measure,detect,model,identify,reduce,and compensate the geometric *** paper presents a thorough review of the latest research activities and gives an overview of the state of the art in understanding changes in machine tool performance due to geometric *** advances in measuring the geometrical errors of machine tools are summarized,and different kinds of error identification methods of translational axes and rotation axes are illustrated ***,volumetric geometric error modeling,tracing,and compensation techniques for five-axis machine tools are emphatically ***,research challenges in order to improve the volumetric accuracy of machine tools are also highlighted.

关键词： error compensation error identification error measurement error modeling Geometric error Machine tools

Modeling, identification and compensation for geometric errors of laser annealing table

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Journal of Central South University 2014年第3期21卷 904-911页

作者：李殿新张建富张云亮冯平法 Department of Mechanical Engineering Tsinghua University

In order to improve the process precision of an XY laser annealing table, a geometric error modeling, and an identification and compensation method were proposed. Based on multi-body system theory, a geometric error model for the laser annealing table was established. It supports the identification of 7 geometric errors affecting the annealing accuracy. An original identification method was presented to recognize these geometric errors. Positioning errors of 5 lines in the workspace were measured by a laser interferometer, and the 7 geometric errors were identified by the proposed algorithm. Finally, a software-based error compensation method was adopted, and a compensation mechanism was developed in a postprocessor based on LabVIEW. The identified geometric errors can be compensated by converting ideal NC codes to actual NC codes. A validation experiment has been conducted on the laser annealing table, and the results indicate that positioning errors of two validation lines decreased from ±37 μm and ±33 μm to ±5 μm and ±4.5 μm, respectively. The geometric error modeling, identification and compensation method presented in this work can be straightforwardly extended to any configurations of 2-dimensional worktable.

关键词： geometric error error modeling error measurement error identification error compensation laser annealing table

Robot Calibration Using Active Vision-based Measurement

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Journal of Donghua University(English Edition) 2004年第1期21卷 7-12页

作者：郭剑鹰张家梁吕恬生 School of Mechanical Engineering Shanghai Jiao tong University Shanghai 200030 School of Mechanical Engineering Donghua University Shanghai 200051 School of Mechanical Engineering Shanghai Jiao tong University Shanghai 200030his paper presents an efficient robot calibration method with non-contact vision metrology. Using the coplanar pattern to calibrate camera made the active-vision-based end-effector pose measurement be a feasible and costeffective way. Kinematic parameter errors were linearized and identified through two-step procedure thus the singular and non-linear condition was overcome. These errors were then compensated using inverse model method. The whole calibration process is flexible easy to implement and prevents the error propagation from the earlier stages to the later ones. Calibration was performed on MOTOMAN SV3 industrial robot. Experiment results show that the proposed method is easy to setup and with satisfactory accuracy.

This paper presents an efficient robot calibration method with non-contact vision metrology. Using the coplanar pattern to calibrate camera made the active-vision-based end-effector pose measurement be a feasible and costeffective way. Kinematic parameter errors were linearized and identified through two-step procedure, thus the singular and non-linear condition was overcome. These errors were then compensated using inverse model method. The whole calibration process is flexible, easy to implement and prevents the error propagation from the earlier stages to the later ones. Calibration was performed on MOTOMAN SV3industrial robot. Experiment results show that the proposed method is easy to setup and with satisfactory accuracy.

关键词： robot calibration pose measurement error identification kinematic error compensation

Gas film performance of double-row orifices of aerostatic guideways

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Journal of Harbin Institute of Technology(New Series) 2012年第1期19卷 50-54页

作者：陈东菊范晋伟张飞虎 College of Mechanical Engineering & Applied Electronics Technology Beijing University of Technology Dept. of Mechanical Engineering Harbin Institute of Technology

In order to analyze the performance of aerostatic guidways,the stiffness calculation equation of the aerostatic guideway with two-row orifice has been derived by gas lubrication theory. For the complex structure of the motion guideway and unloading guideway,the frequency of the whole slides in machining direction with gas thickness has been derived. Wavelet transform as a means to process the measured signal of workpiece surface, the frequency characteristics of gas fluctuation of aerostatic guideways has been extracted out from the measured signal,and the errors of the guideway system have been identified according to the power spectral density (PSD) ,and this provide a basis for the identification of machine tool error.

关键词： aerostatic guidways gas fluctuations wavelet transform PSD error identification

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计算机识别汉语语法偏误的可行性分析