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Synthesis of a novel Al foam with a periodic architecture by introducing hollow Al tubes and Al/Mg powders

Journal of Materials Science & Technology 2023年第17期148卷 105-115页

作者： Zhigang Xu Dayong Shen Kai Wang Peng He Jian Zhang Hao Zhang Peng Cao Shangyu Huang Jian Peng Qiang Shen Chuanbin Wang Lianmeng Zhang Hubei Key Laboratory of Advanced Technology for Automotive Components Wuhan University of TechnologyWuhan 430070China State Key Lab of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China School of Materials Science and Engineering Wuhan University of TechnologyWuhan 430070China Wuhan Second Ship Design and Research Institute Wuhan 430205China Department of Chemical and Materials Engineering University of AucklandPrivate Bag 92019Auckland 1142New Zealand

In this work,we synthesized a brand-new Al foam with a periodic structure via a simple powder metallurgical route.The periodic architecture consists of both hierarchical porous and bi-directional composition-graded structures.The results show that the hierarchical porous material includes large pores on millimeter scale inheriting from the hollow structure of the Al tubes,and small pores on mi-crometer scale produced by the sintering of Al/Mg powders.The bi-directional Mg concentration-graded structure is formed in the tube walls due to the condensation of Mg vapor in the inner tube wall.The addition of Mg powders achieves excellent metallurgical bonding between the Al powders and the hollow tubes at 550℃.The plateau stress and energy absorption capacity of the Al foam in y-axis compression are significantly higher than that in the x-axis due to their anisotropic structure.In general,the Al foam with Mg addition presents the most superior compression performance,and we believe that our find-ings could open up a unique strategy for developing high-performance metallic foams with the periodic architecture involving both hierarchical porous and bi-directional graded structure.

关键词： Al foam Hollow Al tube Mg evaporation Bi-directional composition-graded structure Compression properties energy absorbing performance

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