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A plastic strain energy method exploration between machined surface integrity evolution and torsion fatigue behaviour of low alloy steel

引用

Chinese Journal of Aeronautics 2022年第10期35卷 412-429页

作者： Yong WANG Xibin WANG Zhibing LIU Shuyao LIU Sitao WANG Hongtao CHEN Ci SONG Yifan BAI Pai WANG Yang LIU School of Mechanical Engineering Beijing Institute of TechnologyBeijing 100081China Key Laboratory of Fundamental Science for Advanced Machining Beijing Institute of TechnologyBeijing 100081China Beijing North Vehicle Group Corporation Beijing 100072China

To explore the evolution mechanism of multistage machining processes and torsional fatigue behaviour based on strain energy for the first time and provide process optimization of axis parts of low alloy steel for service performance,four multistage machining processes were applied to the 45Cr Ni Mo VA steel,including the Rough Turning process(RT),RT+the Finish Turning process(FRT),FRT+the Grinding process(GFRT)and RT+the Finish Turning process on dry cutting condition(FRT0).The result showed that the FRT process’s average low-cycle torsional fatigue life increased by 50%when it evolved from the RT process.The lower surface roughness of R1.3μm caused the total strain energy to increase by 163.8 Pa mm/mm instead of the unchanged strain energy density,and the crack feature evolved from some specific bulges to flat shear plane characteristics.When the GFRT process evolved from the FRT process,its average fatigue life increased by 1.45 times,compared with the RT process.Plastic strain amplitude decreased by 21%,and the strain energy density decreased by 4%due to more considerable compressive residual stress(-249 MPa).Plastic deformation layer depth had a consistent tendency with surface roughness.In this paper,surface integrity evolutions on cyclic characteristics and fatigue behaviour have also been explained.A fatigue life prediction model based on the energy method for machined surface integrity is proposed.

关键词： cyclic hysteresis loop Multistage machining processes Strain energy Surface integrity evolution Torsional fatigue

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cyclic hysteresis ENERGY OF CARBON AND ALLOY STEELS

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Acta Metallurgica Sinica(English Letters) 1990年第2期3卷 123-127页

作者： TONG Xiaoyan WANG Dejun XU Hao Northeast University of Technology,Shenyang,China TONG Xiaoyan P.O.Box 180,Northeast University of Technology,Shenyang 110006,China

Based on the low-cycle fatigue tests of carbon and alloy steels,the cyclic properties of hysteresis energy and its changing rules have been analysed.The mathematical formula of cyclic hysteresis energy of the materials with different cyclic properties have been presented. The total absorbed energy to failure is associated with the variation of cyclic hysteresis energy.

关键词： cyclic hysteresis loop cyclic hysteresis energy fatigue failure life Masing material Non-Masing material

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