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Effective separation of coal gasification fine slag: Role of classification and ultrasonication in enhancing flotation

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International Journal of Mining Science and Technology 2024年第6期34卷 867-880页

作者： Rui Han Anning Zhou Ningning Zhang Zhen Li Mengyan Cheng Xiaoyi Chen Tianhao Nan College of Chemistry and Chemical Engineering Xi’an University of Science and TechnologyXi’an 710054China Key Laboratory of coal Resources Exploration and Comprehensive Utilization Ministry of Natural Resources of ChinaXi’an 710021China

Effective separation of residual carbon and ash is the basis for the resource utilization of coal gasification fine slag(CGFS).The conventional flotation process of CGFS has the bottlenecks of low carbon recovery and high collector *** order to address these issues,CGFS sample taken from Shaanxi,China was used as the study object in this paper.A new process of size classification-fine grain ultrasonic pretreatment flotation(SC-FGUF)was proposed and its separation effect was compared with that of wholegrain flotation(WGF)as well as size classification-fine grain flotation(SC-FGF).The mechanism of its enhanced separation effect was revealed through flotation kinetic fitting,flotation flow foam layer stability,particle size composition,surface morphology,pore structure,and surface chemical property *** results showed that compared with WGF,pre-classification could reduce the collector dosage by 84.09%and the combination of pre-classification and ultrasonic pretreatment could increase the combustible recovery by 17.29%and up to 93.46%.The SC-FGUF process allows the ineffective adsorption of coarse residual carbon to collector during flotation stage to be reduced by pre-classification,and the tightly embedded state of fine CGFS particles is disrupted and surface oxidizing functional group occupancy was reduced by ultrasonic pretreatment,thus carbon and ash is easier to be separated in the flotation *** addition,some of the residual carbon particles were broken down to smaller sizes in the ultrasonic pretreatment,which led to an increase in the stability of flotation flow foam layer and a decrease in the probability of detachment of residual carbon particles from the ***,SCFGUF could increase the residual carbon recovery and reduce the flotation collector dosage,which is an innovative method for carbon-ash separation of CGFS with good application prospect.

关键词： coal gasification fine slag Size classification Ultrasonic pretreatment Flotation Carbon recovery

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Structural properties of residual carbon in coal gasification fine slag and their influence on flotation separation and resource utilization:A review

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International Journal of Minerals,Metallurgy and Materials 2024年第2期31卷 217-230页

作者： Rui Han Anning Zhou Ningning Zhang Kaiqiang Guo Mengyan Cheng Heng Chen Cuicui Li College of Chemistry and Chemical Engineering Xi’an University of Science and TechnologyXi’an 710054China Key Laboratory of coal Resources Exploration and Comprehensive Utilization Ministry of Natural Resources of ChinaXi’an 710021China

coal gasification fine slag(FS)is a typical solid waste generated in coal *** current disposal methods of stockpil-ing and landfilling have caused serious soil and ecological *** recovery and the high-value utilization of residual carbon(RC)in FS are the keys to realizing the win-win situation of the coal chemical industry in terms of economic and environmental *** structural properties,such as pore,surface functional group,and microcrystalline structures,of RC in FS(FS-RC)not only affect the flotation recovery efficiency of FS-RC but also form the basis for the high-value utilization of *** this paper,the characteristics of FS-RC in terms of pore structure,surface functional groups,and microcrystalline structure are sorted out in accordance with gasification type and FS particle *** reasons for the formation of the special structural properties of FS-RC are analyzed,and their influence on the flotation separation and high-value utilization of FS-RC is *** methods based on the pore structural characterist-ics of FS-RC,such as ultrasonic pretreatment-pore-blocking flotation and pore breaking-flocculation flotation,are proposed to be the key development technologies for improving FS-RC recovery in the *** design of low-cost,low-dose collectors containing polar bonds based on the surface and microcrystalline structures of FS-RC is proposed to be an important breakthrough point for strengthening the flotation efficiency of FS-RC in the *** high-value utilization of FS should be based on the physicochemical structural proper-ties of FS-RC and should focus on the environmental impact of hazardous elements and the recyclability of chemical waste liquid to es-tablish an environmentally friendly utilization *** review is of great theoretical importance for the comprehensive understand-ing of the unique structural properties of FS-RC,the breakthrough of the technological bottleneck in the e

关键词： coal gasification fine slag residual carbon pore structure surface functional groups microcrystalline structure flotation sep-aration resource utilization

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Enhancing flotation recovery of residual carbon from gasification waste by mixing hydrophobic powder with diesel as collector

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Particuology 2024年第6期89卷 211-217页

作者： Rui Han Ningning Zhang Anning Zhou Zhen Li Jinzhou Qu Hong Wang College of Chemistry and Chemical Engineering Xi’an University of Science and TechnologyXi’anShaanxi 710054China

coal gasification fine slag(CGFS)is a solid waste containing residual carbon and ash generated during the coal gasification process,and the separation of the two components is the essential way to realize its environmental pollution reduction and resource value *** flotation is the preferred method for separating CGFS,but there is a barrier of low carbon recovery in this process due to the extensive adsorption of collector by the well-developed pores on residual *** this study,a sufficiently simple yet innovative collector,a mixture of hydrophobic powder and diesel,was proposed in an attempt to break the *** experiments with common diesel and this novel collector were performed respectively,and FTIR,XPS,and SEM-EDX were employed to analyze the collector action *** results revealed that the novel collector could significantly improve the residual carbon recovery;test results demonstrated that the novel collector could increase the hydrophobic functional group content on the fine slag surface,and the hydrophobic powders in this novel collector mainly appeared at the pore openings of the flotation *** essence of the mechanism is that the hydrophobic powders play a dual role of blocking pores and providing adsorption sites,thus facilitating the spreading of diesel on the carbon surface and promoting its *** study can provide creative ideas for the efficient disposal of coal gasification waste.

关键词： coal gasification fine slag Carbon recovery Collector Fotation Hydrophobic powder

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