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Identification and analysis of the inlet vortex of an axial-flow pump

Journal of Hydrodynamics 2022年第2期34卷 234-243页

作者： Wen-peng Zhang Li-jian Shi Fang-ping Tang Zhuang-zhuang Sun Ye Zhang College of Hydraulic Science and Engineering Yangzhou UniversityYangzhou225009China

axial-flow pumps are widely employed in urban flood control and drainage pumping stations.The inlet vortex is one factor that seriously threaten the safe,stable and efficient operation of axial-flow pump units.In this paper,the vortex recognition performances of two vortex identification methods,the Q—criterion and Liutex methods,are compared based on an axial-flow pump,and the interactions between the impeller and vortex are explored.A flat plate vortex generator is installed in front of the impeller to continuously induce a stable vortex.The numerical simulation results show that the Liutex method can not only simultaneously identify strong and weak vortices but also reduce the influence of shear force at the sidewall.The vortex and the impeller influence each other.Under the influence of rotating blades,the vortex changes from a low frequency to the blade frequency,and the vortex significantly changes the tangential velocity inside the impeller.The accuracy of the numerical simulation results is verified by experiments on the external and internal characteristics.

关键词： axial-flow pump inlet vortex vortex identification vortex generator numerical simulation experiment

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UNSTEADY flow ANALYSIS AND EXPERIMENTAL INVESTIGATION OF axial-flow pump

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Journal of Hydrodynamics 2010年第1期22卷 35-43页

作者： ZHANG De-sheng SHI Wei-dong CHEN Bin GUAN Xing-fan Technical and Research Center of Fluid Machinery Engineering Jiangsu University Zhenjiang 212013 China

The three-dimensional unsteady turbulent flow in axial-flow pumps was simulated based on Navier-Stoke solver embedded with k - ε RNG turbulence model and SIMPLEC algorithm. Numerical results show that the unsteady prediction results are more accurate than the steady results, and the maximal error of unsteady prediction is only 4.54%. The time-domain spectrums show that the static pressure fluctuation curves at the inlet and outlet of the rotor and the outlet of the stator are periodic, and all have four peaks and four valleys. The pressure fluctuation amplitude increases from the hub to the tip at the inlet and outlet of the rotor, but decreases at the outlet of the stator. The pressure fluctuation amplitude is the greatest at the inlet of the rotor, and the average amplitude decreases sharply from the inlet to the outlet. The frequency spectrums obtained by Fast Fourier Transform （FFT） show that the dominant frequency is approximately equal to the blade passing frequency. The static pressure on the pressure side of hydrofoil on different stream surfaces remains almost consistent, and increases gradually from the blade inlet to the exit on the suction side at different time steps. The axial velocity distribution is periodic and is affected by the stator blade number at the rotor exit. The experimental results show that the flow is almost axial and the pre-rotation is very small at the rotor inlet under the conditions of 0.8 QN -1.2 QN Due to the clearance leakage, the pressure, circulation and meridional velocity at the rotor outlet all decrease near the hub leakage and tip clearance regions.

关键词： axial-flow pump unsteady flow pressure fluctuation high efficiency flow field measurement

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Influence of double-inlet design on the flow-head characteristics of axial-flow pump

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Journal of Hydrodynamics 2021年第4期33卷 763-772页

作者： Yong-sheng Zhou Hua Zhang Bin Chen School of Mechanical Engineering Hefei University of TechnologyHefei230009China College of Hydraulic Science and Engineering Yangzhou UniversityYangzhou225127China School of Environmental Science and Engineering Nanjing University of Information Science and TechnologyNanjing210044China

The internal flow field of an axial-flow pump under low flow rate conditions is extremely turbulent. The unstable flow region is formed due to the tip leakage and the rotating stall, and is distinguished by a saddle patterned zone in its flow-head curve that demonstrates restrictions in its workable flow range. It is therefore important to understand and improve the operational characteristics of an axial-flow pump under low flow rate conditions. In this study, experiments are performed for the performances of an axial-flow pump at the flow rate in a range between 0.8Qd and 1.2Qd, with the internal flow field measured by the particle image velocimetry (PIV), and with the pump performances and the internal flow field simulated by the Ansys CFX. The simulation results agree well with the experimental results. From the predicted heads at the flow rate in the range between 0.1Qd and 0.7Qd by the numerical simulation, the complete flow-head curves are obtained. The streamlines and the velocity contours in the region in front of the impeller leading edge under different flow conditions are analyzed. By adopting the double-inlet structures, the flow-head characteristics are studied by varying the values of δ and σ respectively, where δ denotes the gap between the inner cylinder end and the impeller leading edge, and σ denotes the gap between the inner cylinder and the outer cylinder. The findings indicate that with the double-inlet design, the velocity distribution can be effectively improved in the region in front of the impeller leading edge, as well as the head performance under the low flow rate conditions, and the positive slope value of the head curve is reduced in the unstable flow range. The optimal δ and σ values are determined.

关键词： Double-inlet particle image velocimetry(PIV) tip leakage numerical simulation axial-flow pump

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NUMERICAL INVESTIGATION OF PERFORMANCE OF AN axial-flow pump WITH INDUCER

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Journal of Hydrodynamics 2007年第6期19卷 705-711页

作者： LI Yao-jun WANG Fu-jun College of Water Conservancy and Civil Engineering China Agricultural University Beijing 100083 China

The interaction of flow through the inducer and impeller of an axial-flow pump equipped with an inducer has significant effect on its performance. This article presents a recent numerical investigation on this topic. The studied pump has an inducer with 3 blades mounted on a conical hub and a 6-blade impeller. The blade angle of the impeller is adjustable to generate different relative circumferential angles between the inducer blade trailing edge and the impeller blade leading edge. A computational fluid dynamics code was used to investigate the flow characteristics and performance of the axial-flow pump. For turbulence closure, the RNG k-ε model was applied with an unstructured grid system. The rotor-stator interaction was treated with a Multiple Reference Frame （MRF） strategy. Computations were performed in different cases： 7 different relative circumferential angles （ Δθ ） between the inducer blade trailing edge and the impeller blade leading edge, and 3 different axial gaps （G） between the inducer and the impeller. The variation of the hydraulic loss in the rotator was obtained by changing Δθ . The numerical results show that the pressure generated is minimum in the case of （ G = 3%D）, which indicates that the interference between inducer and impeller is strong if the axial gap is small. The pump performances were predicted and compared to the experimental measurements. Recommendations for future modifications and improvements to the pump design were also given.

关键词： axial-flow pump inducer CFD numerical simulation of flow

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Numerical and Experimental Investigation of High-efficiency axial-flow pump

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Chinese Journal of Mechanical Engineering 2010年第1期23卷 38-44页

作者： SHI Weidong ZHANGDesheng GUAN Xingfan LENG Hongfei Technology and Research Center of Fluid Machinery Engineering Jiangsu University Zhenjiang 212013 China

The experimental investigation of axial-flow pump has been rapidly developed to meet the needs of South-to-North Water Diversion Project of China. Owing to the boundary conditions of hub, blade tip clearance, much of the physical phenomena and laws involved in this complex flow field can＇t be fully determined. The flow characteristics of the high efficiency axial-flow pump have been simulated by RNG k-e turbulence model and SIMPLEC arithmetic based on FLUENT software. Numerical results indicate that the data from the prediction show agreement with the experimental results, static pressure on pressure side of blades increases slightly at circumferential direction with radius increasing, and keep almost constant at the same radial while increasing gradually from inlet to exit on the suction side along flow direction at design conditions. The static pressure, total pressure and velocity at inlet, impeller outlet and vane outlet were measured by a five-hole probe, and a contrastive experiment was done to investigate the influence of hub leakage. The experimental results show that inlet flow is almost axial and the prerotation is very small at various conditions. The meridional velocity and circulation distribution are almost identical at impeller outlet at design conditions due to steady flow and high efficiency. The residual circulation exits at downstream of the guide vane, and the circumferential velocity component increases linearly from hub to tip at small flow rate conditions. Hub leakage in adjustable blades results in the decrease of the meridional velocity and circulation at blade exit near hub. The results of numerical simulation and experiments supply important flow structure information for the high-efficiency axial-flow pump.

关键词： axial-flow pump flow field multi-conditions high efficiency probe hub leakage

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