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Bimodal TBCs with low thermal conductivity deposited by a powder-suspension co-spray process

Journal of Materials Science & Technology 2018年第8期34卷 1293-1304页

作者： Wei-Wei Zhang Guang-Rong Li Qiang Zhang Guan-Jun Yang Guo-Wang Zhang Hong-Min Mu State Key Laboratory for Mechanical Behavior of Materials School of Materials Science and EngineeringXi'an Jiaotong UniversityXi'an 710049China School of Materials Science and Engineering Chang'an UniversityXi'an 710064China Institute of Publication Science Chang'an UniversityXi'an 710064China AECC Beijing Institute of Aeronautical Material Beijing 100095China

Advanced thermal harrier coatings （TBCs） with better thermal barrier performance are required by both advanced gas turbine and air engine. In this work, novel bimodal TBCs with low thermal conductivity were deposited and characterized by a novel co-spray approach with both solid powder and suspension. Experimental and finite element analyses were used to optimize the process parameters to prepare the specific morphology nanostructure features. With a comprehensive understanding on the influence of spraying parameters on the morphology ofnano-particles, homogeneous nano-particle heaps with a large aspect ratio were introduced to conventional layered coatings by plasma co-spraying with suspension and solid powder. Co-sprayed bimodal microstructure composite coatings resulted from both wet suspension droplets and molten particle droplets exhibited low thermal conductivity. The thermal conductivity of the composite coating was 1/5 lower than that of the counterpart coatings by conventional plasma spraying with solid powder. This study sheds light to the structural tailoring towards the advanced TBCs with low thermal conductivity.

关键词： Thermal barrier coatings aspect ratiobimodal microstructure Thermal conductivity Co-spray process

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