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Numerical Simulation and Experimental Verification of the Stiffness and Stability of Thrust Pad aerostatic bearings

Chinese Journal of Mechanical Engineering 2018年第2期31卷 186-197页

作者： Hai-Long Cui Yang Wang Bao-Rui Wang Hong Yang Huan Xia Institute of Mechinery Manufacturing Technology China Academy of Engineering Physics

Many researchers concentrate on improving the stiffness and stability of aerostatic bearings, however the contradiction between stiffness and stability is still existed. Therefore, orifice, multiple, and porous restrictors are designed to illustrate the influence of restrictor characteristics on the stability and stiffness of the aerostatic circular pad bearings. Because both the stiffness and stability of aerostatic bearings are determined by the internal pressure distribution, the full Navier?Stokes(N?S) equations are applied to solve internal pressure distribution in bearing film by using computational fluid dynamics(CFD) method. Simulation results present that the stiffness and stability of aerostatic circular pad bearings are influenced significantly by geometrical and material parameters, such as film thickness, orifice diameters, and viscous resistance coe cient. Verified by the experimental data, the micro vibration of orifice restrictor is almost the same as multiple restrictors with amplitude of 0.02 m/s~2, but it is much stronger than the porous restrictors with acceleration of 0.006 m/s~2. The optimal stiffness of multiple restrictors increased by 46%, compared to only 30.2 N/μm of orifice restrictor, and the porous restrictors had obvious advantage in the small film thickness less than 6 μm where the optimal stiffness increased to 38.3 N/μm. The numerical and experimental results provide guidance for improving the stiffness and stability of aerostatic bearings.

关键词： aerostatic bearings CFD Restrictor characteristics Stability and stiffness

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Design, Development and Geometric Error Analysis of an aerostatic Rotary Table

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Journal of Mechanics Engineering and Automation 2016年第3期6卷 133-147页

作者： Verilton Nunes da Silva Luiz Henrique Melo Silva Nobrega Fabio de Andrade Barroso Rafael Franklin Alves Silva Jobson Francisco da Silva Jose Carlos de Lima JUnior and Joaio Bosco de Aquino Silva

Rotary tables are equipments in precision machinery applied in five-axis Machine Tools and CMM （Coordinate Measuring Machines）, offering rotational （C-axis） and tilting motion （A-axis）, allowing the obtaining of several configurations for manufacturing or inspection of parts with complex geometries. The demand for high accuracy, high efficiency and fewer errors in the positioning of the part in precision machines increases every day, thus ensuring their high confidence and the use of aerostatic bearings enable constructive innovations to the equipment. In this context, this work presents the mechanical design, the development and error analysis of a prototype of an aerostatic rotary table. This study emphasizes the analysis of a prototype that uses the air as a working principle for reducing friction between moving parts, increasing the mechanical efficiency, and its influence of motion error is also discussed based on the experimental results. For the geometrical errors analysis, experimental tests were realized in laboratory using a DBB （Double Ballbar）. The tests are performed with only one axis moving, observing the behavior of the system for different feedrate at the C-axis.

关键词： Rotary tables aerostatic bearings double ballbar geometric errors coordinate measuring machines.

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