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International Journal of Minerals,Metallurgy and Materials 2018年第6期25卷 609-622页

作者： Cong Feng Man-sheng Chu Jue Tang zheng-gen liu School of Metallurgy Northeastern University

Smelting separations of Hongge vanadium-bearing titanomagnetite metallized pellets（HVTMP）prepared by gas-based direct reduction were investigated,and the effects of smelting parameters on the slag/metal separation behaviors were *** mechanisms were elucidated using X-ray diffraction analysis,FACTSAGE 7.0 calculations,and scanning electron microscopy *** results show that,when the smelting temperature,time,and C/O ratio are increased,the recoveries of V and Cr of HVTMP in pig iron are improved,the recovery of Fe initially increases and subsequently decreases,and the recovery of Ti O_2 in slag *** the smelting Ca O/Si O_2 ratio is increased,the recoveries of Fe,V,and Cr in pig iron increase and the recovery of Ti O_2 in slag initially increases and subsequently *** appropriate smelting separation parameters for HVTMP are as follows：smelting temperature of 1873 K;smelting time of 30–50 min;C/O ratio of 1.25;and Ca O/Si O_2 ratio of *** these optimized parameters（smelting time：30 min）,the recoveries of Fe,V,Cr,and Ti O_2 are 99.5%,91.24%,92.41%,and 94.86%,respectively.

关键词： titanomagnetite vanadium chromium metallized pellets smelting separation recovery

Softening–melting–dripping characteristics and evolution mechanism of vanadium-bearing titanomagnetite carbon composite briquette used as novel blast furnace burden

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Journal of Iron and Steel Research International 2021年第9期28卷 1082-1094页

作者： Wei Zhao Man-sheng Chu Hong-wei Guo zheng-gen liu Bing-ji Yan School of Iron and Steel Soochow UniversitySuzhou215137JiangsuChina State Key Laboratory of Rolling and Automation Northeastern UniversityShenyang110819LiaoningChina

Vanadium-bearing titanomagnetite carbon composite briquette(VTM-CCB)was proposed as an innovative and promising blast furnace burden to realize low-carbon and high-efficiency *** optimize the compositions of VTM-CCB based on its softening–melting–dripping characteristics,the evolution behavior and mechanisms of VTM-CCB in cohesive zone and dripping zone were investigated by conducting softening–melting tests under blast furnace *** results show that the structure evolution of VTM-CCB in softening–melting process is correlated to the molten slag,metallic iron,liquid iron,and residual *** the molar ratio of the fixed carbon to the reducible oxygen in iron oxides(FC/O ratio)ranging from 0.8 to 1.0,the VTM-CCB tends to form dense structure and accelerate the softening and *** increasing the FC/O ratio to 1.2 and 1.4,the VTM-CCB tends to form concentric circular structure,which could suppress the collapse of packed bed,shift down the location of core cohesive zone,and improve the gas *** the appropriate increase in FC/O ratio could improve the softening–melting performance of VTM-CCB,a higher FC/O ratio could also promote the precipitation of Ti(C,N),thereby thickening the molten mixtures and deteriorating the dripping *** considering the softening–melting–dripping characteristics and permeability,the appropriate FC/O ratio of VTM-CCB should be controlled in the range of 1.0–1.2.

关键词： Vanadium-bearing titanomagnetite carbon composite briquette FC/O ratio Softening-melting-dripping characteristic Ti(C,N) Blast furnace

Effects of MgO/Al_(2)O_(3)and CaO/SiO_(2)ratios on viscosity of high titaniumbearing blast furnace slag

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Journal of Iron and Steel Research International 2023年第3期30卷 456-464页

作者： Hua-bin Gao Jue Tang Man-sheng Chu Shu-yu Zhong zheng-gen liu School of Metallurgy Northeastern UniversityShenyang 110819LiaoningChina Liaoning Province Engineering Research Center for Technologies of Low-Carbon Steelmaking Northeastern UniversityShenyang 110819LiaoningChina State Key Laboratory of Rolling and Automation Northeastern UniversityShenyang 110819LiaoningChina

The effects of MgO/Al_(2)O_(3)and CaO/SiO_(2)ratios on the viscosity,break-point temperature,and viscous activation energy of a high titanium-bearing slag were *** results showed that both the viscosity and the break-point temperature of the slag decreased with the MgO/Al_(2)O_(3)ratio increasing from 0.50 to 0.65,the viscous activation energy decreased gradually,and the thermal stability became *** addition,with an increase in CaO/SiO_(2)ratio from 1.12 to 1.22,the main viscous units in the slag depolymerized and the viscosity of slag ***,the break-point temperature of slag showed an increasing *** viscous activation energy decreased gradually and the thermal stability became *** basic phase in the experimental high titanium-bearing slag was pyroxene,and its amount increased with increasing the MgO/Al_(2)O_(3)ratio while decreased with increasing the CaO/SiO_(2)ratio.

关键词： High titanium-bearing slag Viscosity Viscous activation energy Break-point temperature Phase composition

Development and progress on hydrogen metallurgy

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International Journal of Minerals,Metallurgy and Materials 2020年第6期27卷 713-723页

作者： Jue Tang Man-sheng Chu Feng Li Cong Feng zheng-gen liu Yu-sheng Zhou School of Ferrous Metallurgy Northeastern UniversityShenyang 110819China State Key Laboratory of Rolling and Automation Northeastern UniversityShenyang 110819China

Hydrogen metallurgy is a technology that applies hydrogen instead of carbon as a reduction agent to reduce CO2 emission,and the use of hydrogen is beneficial to promoting the sustainable development of the steel *** metallurgy has numerous applications,such as H2reduction ironmaking in Japan,ULCORED and hydrogen-based steelmaking in Europe;hydrogen flash ironmaking technology in the US;HYBRIT in the Nordics;Midrex H2TM by Midrex Technologies,Inc.(United States);H2FUTURE by Voestalpine(Austria);and SALCOS by Salzgitter AG(Germany).Hydrogen-rich blast furnaces(BFs)with COG injection are common in *** BFs have been industrially tested by AnSteel,XuSteel,and *** a currently under construction pilot plant of a coal gasification–gas-based shaft furnace with an annual output of 10000 t direct reduction iron(DRI),a reducing gas composed of 57 vol%H2 and 38 vol%CO is prepared via the Ende *** life cycle of the coal gasification–gas-based shaft furnace–electric furnace short process(30 wt%DRI+70 wt%scrap)is assessed with 1 t of molten steel as a functional *** plant has a total energy consumption per ton of steel of 263.67 kg standard coal and a CO2 emission per ton of steel of 829.89 kg,which are superior to those of a traditional BF converter *** domestic materials and fuels,hydrogen production and storage,and hydrogen reduction characteristics,we believe that a hydrogen-rich shaft furnace will be suitable in *** production and storage with an economic and large-scale industrialization will promote the further development of a full hydrogen shaft furnace.

关键词： hydrogen hydrogen metallurgy blast furnace shaft furnace low carbon

Self-reduction Mechanism of Coal Composite Stainless Steel Dust Hot Briquette

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Journal of Iron and Steel Research International 2016年第4期23卷 314-321页

作者： Sok-chol RI Man-sheng CHU Shuang-yin CHEN zheng-gen liu Hun HONG School of Metallurgy Northeastern University School of Metallurgical Engineering Kim Chaek University of Technology

To efficiently recycle valuable metals such as chromium and nickel in stainless steel dust, self-reduction ex- periments were carried out to study the reduction mechanism of metal oxides in coal composite stainless steel dust hot briquette, which is defined as a CCSB here. Self-reduction of CCSB is proceeded by volatile matter and fixed carbon contained within CCSB. Experiments were performed to study the effects of temperature and carbon to oxygen （C/OCoal） ratio on self reduction of CCSB. At 1400 and 1450℃, volatile matter in coal used for experiment could take the place of about 40℃ of fixed carbon in coal. Under the present experimental conditions, reduction product of chromium appears as FeCr2O2, Cr2O3, Cr7C3 , and [Cr] in turn during reduction. To evaluate the formation of met al nuggets in self reduction process of CCSB, metal nuggets containing chromium and nickel were observed in outside of reduction products under various conditions, and thermodynamic equilibrium calculation was carried out for possi hie products and formation of molten metal by fixed carbon. SEM and EDS analyses were made for metal nugget and slag in reduced product. The results reveal that it is reasonable to achieve the metal nuggets at 1450℃, 0.8 of C/OCoal ratio and 20 min of reduction time. The nugget formation can indicate one innovative process for comprehensive utilization of stainless steel dust.

关键词： stainless steel dust coal composite hot briquette self reduction metal nugget

Novel blast furnace operation process involving charging with low-titanium vanadium–titanium magnetite carbon composite hot briquette

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International Journal of Minerals,Metallurgy and Materials 2016年第5期23卷 501-510页

作者： Wei Zhao Man-sheng Chu Hong-tao Wang zheng-gen liu Ya-ting Tang School of Materials and Metallurgy Northeastern University

An innovative process of blast furnace （BF） operation involving charging with low-titanium vanadium-titanium magnetite carbon composite hot briquette （LVTM-CCB） was proposed for utilizing LVTM and conserving energy, In this study, the effect of LVTM-CCB charging ratio on the softening, melting, and dripping behaviors of the mixed burden was explored systemically, and the migration of valu- able elements V and Cr was extensively investigated. The results show that with increasing LVTM-CCB charging ratio, the softening inter- val T40 - T4 increases from 146.1℃ to 266.1℃, and the melting interval To - Ts first decreases from 137.2℃ to 129.5℃ and then increases from 129.5℃ to 133.2℃. Moreover, the cohesive zone becomes narrower and then wider, and its location shifts slightly downward. In addi- tion, the recovery ratios of V and Cr in dripped iron first increase and then decrease, reaching maximum values of 14.552% and 28.163%, respectively, when the charging ratio is 25%. A proper LVTM-CCB charging ratio would improve the softening--melting behavior of the mixed burden; however, Ti（C,N） would be generated rapidly in slag when the charging ratio exceeds 25%, which is not favorable for BF op- eration. When considering the comprehensive softening-melting behavior of the mixed burden and the recovery ratios of V and Cr, the rec- ommended LVTM-CCB charging ratio is 20%.

关键词： blast furnace practice charging magnetite briquets

Non-isothermal reduction process analysis of iron-bearing burden with charging iron coke hot briquette under simulated blast furnace conditions

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Journal of Iron and Steel Research International 2022年第5期29卷 741-750页

作者： Hong-tao Wang Man-sheng Chu Ji-wei Bao zheng-gen liu Hong-ming Long School of Metallurgy Engineering Anhui University of TechnologyMa’anshan243032AnhuiChina State Key Laboratory of Rolling and Automation Northeastern UniversityShenyang110819LiaoningChina School of Metallurgy Northeastern UniversityShenyang110819LiaoningChina Key Laboratory of Metallurgical Emission Reduction&Resources Recycling Anhui University of TechnologyMinistry of EducationMa’anshan243032AnhuiChina

Highly reactive iron coke hot briquette(ICHB)prepared by carbonizing the agglomerate of iron-bearing substance and blended coals is regarded as an alternative fuel to mitigate carbon emission and energy consumption of blast ***,the reduction process of iron-bearing burden is extremely crucial for blast furnace *** effects of ICHB on the non-isothermal reduction process of iron-bearing burden with different reduction properties were thus experimentally studied under the conditions of simulated blast furnace lump zone(below 1100°C),and the related mechanism was discussed and *** results showed that the non-isothermal reduction process of iron-bearing burden is promoted by adding *** the charging ratio of ICHB is increased from 0%to 30%,the reduction degree of pellet is increased from 22.91%to 36.62%,but the increased amplitude is leveled ***,the reduction degree of sinter is raised from 35.10%to 93.33%.It is also indicated that the promotion effect of ICHB on the non-isothermal reduction of iron-bearing burden depends on the reduction property of *** with the burden with poor reduction performance(such as pellet 1),the promotion is more significant for the burden with good reduction property(such as sinter 1)since the reduction reaction of iron oxide in iron-bearing burden and the gasification of carbon in ICHB are remarkably reinforced each *** practical application of ICHB in blast furnace should be utilized with highly reductive iron-bearing burden.

关键词： Iron coke hot briquette Non-isothermal reduction Iron-bearing burden Low carbon emission Blast furnace

Numerical Simulation on Blast Furnace Operation with Hot Burden Charging

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Journal of Iron and Steel Research International 2014年第8期21卷 729-736页

作者： Tong-lai GUO Man-sheng CHU zheng-gen liu Hong-tao WANG College of Materials and Metallurgy Northeastern University

Blast furnace operation with hot burden charging was numerically simulated to preliminarily analyze its advantages and disadvantages. Multi-fluid blast furnace model was utilized to simulate hot burden charging operations under the conditions that the charging temperatures of pellet and coke were supposed separately or simultaneously as 800℃. The results showed that, with hot burden charging, the furnace top temperature significantly increased in comparison to the conventional operation with cold hurden charging. However, in-furnace temperature decreased, which decelerated the reduction rate of ferrous burdens. The concentrations of reducing gases were decreased in the furnace. The height of cohesive zone shifted downwards. When the charging temperatures of pellet and coke were simultaneously 800 ~C （PC800）, coke rate, fuel rate and carbon emission rate were decreased by 13.4, 22.1 and 19.25 kg ~ t-1 , respectively. The ratio of ore to coke, solid burden charging rate and hot metal productivity were increased by 4. 790%, 7.55 kg · s^- 1 and 6.38%, respectively. Heat taken away by top gas and energy consumption per ton hot metal were increased by 68.97% and 6.40%, respectively. generally speaking, hot burden charging was ad verse to energy utilization of blast furnace.

关键词： blast furnace hot burden charging multi-fluid theory energy consumption

Effect of MgO content in sinter on the softening–melting behavior of mixed burden made from chromium-bearing vanadium–titanium magnetite

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International Journal of Minerals,Metallurgy and Materials 2016年第1期23卷 25-32页

作者： zheng-gen liu Man-sheng Chu Hong-tao Wang Wei Zhao Xiang-xin Xue School of Materials and Metallurgy Northeastern University

The effect of sinter with different MgO contents on the softening-melting behavior of mixed burden made from chro- mium-bearing vanadium-titanium magnetite was investigated. The results show that with increasing MgO content in the sinter, the softening interval and melting interval increased and the location of the cohesive zone shifted downward slightly and became moderately thicker. The softening-melting characteristic value was less pronounced when the MgO content in the sinter was 2.98wt%-3.40wt%. Increasing MgO content in the sinter reduced the content and recovery of V and Cr in the dripped iron. In addition, greater MgO contents in the sinter resulted in the generation of greater amounts of high-melting-point components, which adversely affected the permeability of the mixed burden. When the softening-melting behavior of the mixed burden and the recovery of valuable elements were taken into account, proper MgO con- tents in the sinter and slag ranged from 2.98wt% to 3.40wt% and from 11.46wt% to 12.72wt%, respectively, for the smelting of burden made from chromium-bearing vanadium-titanium magnetite in a blast furnace.

关键词： ironmaking magnetite magnesia softening melting behavior sinter blast furnace practice

Oxidation mechanism and non-isothermal kinetic studies on carbonate iron ore by thermogravimetric analysis

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Journal of Iron and Steel Research International 2018年第12期25卷 1223-1231页

作者： Ya-ting Tang Man-sheng Chu Jue Tang Li-hua Gao zheng-gen liu School of Metallurgy Northeastern University Shenyang 110819LiaoningChina

Due to the uncertain and heterogeneous compositions of carbonate iron ore after magnetization roasting,an oxidation pretreatment was applied to increase the uniformity of the composition of the *** oxidation of carbonate iron ore was characterized using a thermogravimetric method over a temperature range of 723-948 *** is shown that the oxidation process of carbonate iron ore is complicated and consists of multiple reactions that include the decomposition and oxidation of carbonates such as FeCO3,MnCO3,MgCO3 and CaMg(CO3)*** main product that results from oxidation is *** of the low content of other carbonates (MnCO3,MgCO3 and CaMg(CO3)2)in raw carbonate iron ore and the small change in the apparent activation energies during oxidation,the oxidation of carbonate iron ore can be treated as a single-step FeCO3 oxidation *** on the Ozawa-Flynn-Wall method,which is one of the model-free methods, the apparent activation energy for the oxidation of carbonate iron ore is 284.50 kJ mol^-*** most probable reaction model for the oxidation of carbonate iron ore is the Sestak-Berggren model as determined by the theoretical and actual master plot and eigenvalues of the Malek *** reaction orders n and m are 1.317 and 0.0295,*** preexponential factor is 2.628 ×10^17 min^-1.

关键词： Carbonate iron ore Oxidation mechanism Kinetic parameter Malek method Sestak-Berggren model