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Surface integrity evolution during creep feed profile grinding ofγ-TiAl blade tenon

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Chinese Journal of Aeronautics 2024年第8期37卷 496-512页

作者： Tao CHEN Xiaowei WANG Biao ZHAO Wenfeng DING jiuhua xu National Key Laboratory of Science and Technology on Helicopter Transmission Nanjing University of Aeronautics and AstronauticsNanjing 210016China

Gamma titanium-aluminum(γ-TiAl)intermetallic compounds are increasingly used in manufacturing key hot-end components(e.g.,blade tenon)in aero engines due to their high specific strength and lightweight *** feed profile grinding(CFPG)as a crucial precision process that is applied to produce the final profile of the blade ***,sudden surface burns and microcracks of machined c-TiAl blade tenon often occur because of its low plasticity and high strength during grinding processes,leading to poor surface *** this work,CFPG experiments based on the profile characteristics ofγ-TiAl blade tenon were performed and an associated undeformed chip thickness model considering grain–workpiece contact condition was established to explore the evolution of the surface ***,the surface integrity was analyzed at different positions of the blade tenon in terms of surface roughness and morphology,metallographic structure,microhardness,and residual *** show that the profile characteristics of blade tenon have a significant influence on machined surface integrity because of the thermomechanical effect at various detecting *** residual stress was established based on the undeformed chip thickness model considering the profile structure,with a prediction error of 10%–15%.The thermomechanical effect is more obvious at the bottom area,where the surface roughness,work hardening degree,and subsurface plastic deformation range are the largest,while the values at the bevel area are the *** on the undeformed chip thickness model,a residual stress finite element simulation was conducted by employing thermomechanical coupled *** addition,the error between the simulation and the experiment was between 10%–15%.Strain and strain rate equations were established through the relationship between material displacement and *** average strain and strain rate of the ground surface when ap is 1.0 mm are 18.8%and 33.2%l

关键词： Gamma titanium-aluminum intermetallic compounds Blade tenon Creep feed profile grinding Surface integrity Thermomechanical effect

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community:a comparative analysis

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International Journal of Extreme Manufacturing 2024年第2期6卷 190-271页

作者： Guolong Zhao Biao Zhao Wenfeng Ding Lianjia Xin Zhiwen Nian Jianhao Peng Ning He jiuhua xu College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and AstronauticsNanjing 210016People’s Republic of China

The aerospace community widely uses difficult-to-cut materials,such as titanium alloys,high-temperature alloys,metal/ceramic/polymer matrix composites,hard and brittle materials,and geometrically complex components,such as thin-walled structures,microchannels,and complex *** machining is the main material removal process for the vast majority of aerospace ***,many problems exist,including severe and rapid tool wear,low machining efficiency,and poor surface *** energy-assisted mechanical machining is a hybrid process that uses nontraditional energies(vibration,laser,electricity,etc)to improve the machinability of local materials and decrease the burden of mechanical *** provides a feasible and promising method to improve the material removal rate and surface quality,reduce process forces,and prolong tool ***,systematic reviews of this technology are lacking with respect to the current research status and development *** paper reviews the recent progress in the nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in the aerospace *** addition,this paper focuses on the processing principles,material responses under nontraditional energy,resultant forces and temperatures,material removal mechanisms,and applications of these processes,including vibration-,laser-,electric-,magnetic-,chemical-,advanced coolant-,and hybrid nontraditional energy-assisted mechanical ***,a comprehensive summary of the principles,advantages,and limitations of each hybrid process is provided,and future perspectives on forward design,device development,and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

关键词： difficult-to-cut materials geometrically complex components nontraditional energy mechanical machining aerospace community

Towards Sustainable Grinding of Difficult-to-Cut Alloys-A Holistic Review and Trends

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Chinese Journal of Mechanical Engineering 2024年第2期37卷 1-28页

作者： Ning Qian Jiajia Chen Aqib Mashood Khan Biao Zhao Yurong Chen Wenfeng Ding Yucan Fu jiuhua xu Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology Nanjing University of Aeronautics and AstronauticsNanjing 210016China College of Mechanical and Electronic Engineering Nanjing Forestry UniversityNanjing 210037China JITRI Institute of Precision Manufacturing Nanjing 211805China

Grinding,a critical precision machining process for difficult-to-cut alloys,has undergone continual technological advancements to improve machining ***,the sustainability of this process is gaining heightened attention due to significant challenges associated with the substantial specific grinding energy and the extensive heat generated when working with difficult-to-cut alloys,renowned for their exceptional physical and mechanical *** response to these challenges,the widespread application of massive coolant in manufacturing industries to dissipate grinding heat has led to complex post-cleaning and disposal ***,in turn,has resulted in issues such as large energy consumption,a considerable carbon footprint,and concerns related to worker health and safety,which have become the main factors that restrict the development of grinding *** paper provides a holistic review of sustainability in grinding difficult-to-cut alloys,encompassing current trends and future *** examination extends to developing grinding technologies explicitly tailored for these alloys,comprehensively evaluating their sustainability ***,the exploration delves into innovative sustainable technologies,such as heat pipe/oscillating heat pipe grinding wheels,minimum quantity lubrication,cryogenic cooling,and *** groundbreaking technologies aim to reduce dependence on hazardous coolants,minimizing energy and resource consumption and carbon emissions associated with coolant-related or subsequent disposal *** essence of these technologies lies in their potential to revolutionize traditional grinding practices,presenting environmentally friendly ***,future development trends and research directions are put forward to pursue the current limitation of sustainable grinding for difficult-to-cut *** paper can guide future research and development efforts toward more environmentally friendly

关键词： Grinding Sustainability Cooling Energy consumption Carbon footprint Difficult-to-cut alloys

Remodeling tumor microenvironment using pH-sensitive biomimetic co-delivery of TRAIL/R848 liposomes against colorectal cancer

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Oncology Research 2024年第11期32卷 1765-1776页

作者： YONGJIAN HUANG JINZHOU WANG jiuhua xu NING RUAN Department of Gastrointestinal Surgery The First Affiliated Hospital of Fujian Medical UniversityFuzhou350005China

Background:Despite significant advancements in the development of anticancer therapies over the past few decades,the clinical management of colorectal cancer remains a challenging *** study aims to investigate the inhibitory effects of cancer-targeting liposomes against colorectal *** and Methods:Liposomes consisting of 3β-[N-(N′,N′-dimethylamino ethane)carbamoyl]-cholesterol(DC-CHOL),cholesterol(CHOL),and dioleoylphosphatidylethanolamine(DOPE)at a molar ratio of 1:1:0.5 were created and used as carriers to deliver an apoptosis-inducing plasmid encoding the tumor necrosis factor-related apoptosis-inducing ligand(pTRAIL)gene,along with the toll-like receptor(TLR7)agonist Rsiquimod(R848).The rationale behind this design is that pTRAIL can trigger cancer cell apoptosis by activating the DR4/5 receptor,while R848 can stimulate the immune ***:Experimental results demonstrated the synergistic effects of R848 and pTRAIL encapsulated by liposomes(RTL)in suppressing the proliferation of colorectal cancer ***,further in vivo investigations revealed the strong anti-tumor efficacy of RTL in xenograft and orthotropic in situ models of colorectal ***:These findings collectively highlight the therapeutic potential of R848/pTRAIL-loaded liposomes in the treatment of colorectal cancer.

关键词： Colorectal cancer Plasmid TRAIL(pTRAIL) R848 Tumor-associated macrophages

孔挤压强化对7050铝合金孔结构疲劳性能的影响

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稀有金属材料与工程 2024年第3期53卷 709-717页

作者：刘飞苏宏华徐九华梁勇楠葛恩德凡志磊南京航空航天大学机电学院江苏南京210016 中国商飞上海飞机制造有限公司上海200436

为了探究不同相对挤压量的开缝芯棒孔挤压强化对7050铝合金疲劳性能的影响,建立了开缝芯棒孔挤压强化有限元模型,开展了开缝芯棒孔挤压强化试验,分析了孔挤压强化试样孔壁残余应力和受载试样孔壁应力分布规律,探究了相对挤压量、残余应... 详细信息

为了探究不同相对挤压量的开缝芯棒孔挤压强化对7050铝合金疲劳性能的影响,建立了开缝芯棒孔挤压强化有限元模型,开展了开缝芯棒孔挤压强化试验,分析了孔挤压强化试样孔壁残余应力和受载试样孔壁应力分布规律,探究了相对挤压量、残余应力和疲劳寿命之间的关系,揭示了开缝芯棒孔挤压强化工艺的抗疲劳增益效果。结果表明:试样孔壁挤入端,相对挤压量为2%、3%和4%,孔壁的最大残余压应力为246.8、338.6和367.7MPa,相对挤压量与孔壁最大残余压应力呈正相关;受载试样孔壁挤入端,相对挤压量为2%、3%和4%,孔壁最大应力为451.2、368.7和321.6MPa,相对挤压量与孔壁最大应力呈负相关;相对挤压量为2%、3%和4%的试样中值疲劳寿命是相对挤压量为0%的1.17、1.52和1.71倍。

关键词： 7050铝合金开缝芯棒孔挤压强化相对挤压量疲劳性能

Tool wear during high speed turning in situ TiC_p/TiB_w hybrid reinforced Ti-6Al-4V matrix composite

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Chinese Journal of Aeronautics 2016年第5期29卷 1425-1435页

作者： Ge Yingfei xu jiuhua Huan Haixiang School of Mechanical Engineering Nanjing Institute of Technology College of Mechanical & Electrical Engineering Nanjing University of Aeronautics & Astronautics

Chipping, adhesive wear, abrasive wear and crater wear are prevalent for both the polycrystalline diamond （PCD） and the carbide tools during high speed turning of TiCp/TiBw hybrid reinforced Ti-6Al-4V （TC4） matrix composite （TMCs）. The combined effects of abrasive wear and diffusion wear caused the big crater on PCD and carbide tool rake face. Compared to the PCD, bigger size of crater was found on the carbide tool due to much higher cutting temperature and the violent chemical reaction between the Ti element in the workpiece and the WC in the tool. However, the marks of the abrasive wear looked much slighter or even could not be observed on the carbide tool especially when low levels of cutting parameters were used, which attributes to much lower hardness and smaller size of WC combined with more significant chemical degradation of carbide. When cutting TC4 using PCD tool, notch wear was the most significant wear pattern which was not found when cutting the TMCs. However, chipping, adhesive wear and crater wear were much milder when compared to the cutting of titanium matrix composite. Due to the absence of abrasive wear when cutting TC4, the generated titanium carbide on the PCD protected the tool from fast wear, which caused that the tool life for TC4 was 6-10 times longer than that for TMCs.

关键词： Carbide tool High speed cutting PCD tool Titanium matrix composite Tool wear Turning

Inverse identification of constitutive parameters of Ti_2AlNb intermetallic alloys based on cooperative particle swarm optimization

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Chinese Journal of Aeronautics 2018年第8期31卷 1774-1785页

作者： Linjiang HE Honghua SU jiuhua xu Liang ZHANG College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and Astronautics

Ti_2AlNb intermetallic alloy is a relatively newly developed high-temperature-resistant structural material, which is expected to replace nickel-based super alloys for thermally and mechanically stressed components in aeronautic and automotive engines due to its excellent mechanical properties and high strength retention at elevated temperature. The aim of this work is to present a fast and reliable methodology of inverse identification of constitutive model parameters directly from cutting experiments. FE-machining simulations implemented with a modified Johnson-Cook（TANH） constitutive model are performed to establish the robust link between observables and constitutive parameters. A series of orthogonal cutting experiments with varied cutting parameters is carried out to allow an exact comparison to the 2 D FE-simulations. A cooperative particle swarm optimization algorithm is developed and implemented into the Matlab programs to identify the enormous constitutive parameters. Results show that the simulation observables（i.e., cutting forces, chip morphologies, cutting temperature） implemented with the identified optimal material constants have high consistency with those obtained from experiments,which illustrates that the FE-machining models using the identified parameters obtained from the proposed methodology could be predicted in a close agreement to the experiments. Considering the wide range of the applied unknown parameters number, the proposed inverse methodology of identifying constitutive equations shows excellent prospect, and it can be used for other newly developed metal materials.

关键词： Constitutive parameters Cooperative particle swarmoptimization Finite element modelling Inverse identification Ti2A1Nb intermetallic alloys

An investigation on adaptively machining the leading and tailing edges of an SPF/DB titanium hollow blade using free-form deformation

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Chinese Journal of Aeronautics 2018年第1期31卷 178-186页

作者： Zhengcai ZHAO jiuhua xu Yucan FU Zhiqiang LI College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and Astronautics Nanjing 210016 China Beijing Aeronautics Manufacturing Technology Research Institute Beijing 100024 China

Titanium hollow blades are characterized with lightweight and high structural strength, which are widely used in advanced aircraft engines nowadays. Superplastic forming/diffusion bonding （SPF/DB） combined with numerical control （NC） milling is a major solution for manufacturing titanium hollow blades. Due to the shape deviation caused by multiple heat and pressure cycles in the SPF/DB process, it is hard to manufacture the leading and tailing edges by the milling process. This paper presents a new adaptive machining approach using free-form deformation to solve this problem. The actual SPF/DB shape of a hollow blade was firstly inspected by an on-machine measurement method. The measured point data were matched to the nominal SPF/DB shape with an improved ICP algorithm afterwards, by which the point-pairs between the measurement points and their corresponding points on the nominal SPF/DB shape were established, and the maximum modification amount of the final nominal shape was constrained. Based on the displacements between the point-pairs, an accurate FFD volume was iteratively calculated. By embedding the final nominal shape in the deformation space, a new final shape of the hollow blade was built. Finally, a series of measurement and machining tests was performed, the results of which validated the feasibility of the proposed adaptive machining approach.

关键词： Adaptive machining Blade geometry Free-form deformation Reconstruction Titanium

Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718

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Chinese Journal of Aeronautics 2014年第4期27卷 1022-1029页

作者： Chen Zhenzhen xu jiuhua Ding Wenfeng Ma Changyu College of Mechanical and Electrical Engineering Nanjing University of Aeronautics and Astronautics Jiangsu Key Laboratory of Precision and Micro-Manufacturing Technology

For high-efficiency grinding of difficult-to-cut materials such as titanium and nickel alloys, a high porosity is expected and also a sufficient mechanical strength to satisfy the ***, the porosity increase is a disadvantage to the mechanical strength. As a promising pore forming agent, alumina bubbles are firstly induced into the abrasive layer to fabricate porous cubic boron nitride（CBN） wheels. When the wheel porosity reaches 45%, the bending strength is still high up to 50 MPa with modified orderly pore distribution. A porous CBN wheel was fabricated with a total porosity around 30%. The grinding performance of the porous composite-bonded CBN wheel was evaluated in terms of specific force, specific grinding energy, and grinding temperature, which were better than those of the vitrified one under the same grinding conditions. Compared to the vitrified CBN wheel, clear straight cutting grooves and less chip adhesion are observed on the ground surface and there is also no extensive loading on the wheel surface after grinding.

关键词： Alumina bubbles Bending strength Cubic boron nitride (CBN)Porosity Specific force Specific grinding energy