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Improvement of titanium alloy TA19 fatigue life by submerged abrasive waterjet peening:Correlation of its process parameters with surface integrity and fatigue performance

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Chinese Journal of Aeronautics 2024年第1期37卷 377-390页

作者： Gongyu WANG Shulei YAO Yuxin CHI Chengcheng zhang Ning WANG Yalong CHEN Rongsheng LU Zhuang LI xiancheng zhang Key Laboratory of Pressure Systems and Safety Ministry of EducationSchool of Mechanical and Power EngineeringEast China University of Science and TechnologyShanghai 200237China AECC Commercial Aircraft Engine Co.LTD Shanghai Engineering Research Center for Commercial Aircraft EngineShanghai 201108China

Submerged abrasive waterjet peening(SAWJP)is an effective anti-fatigue manufacturing technology that is widely used to strengthen aeroengine components.This study investigated the correlation of SAWJP process parameters on surface integrity and fatigue life of titanium alloy TA19.SAWJP with different water pressures and standoff distances(SoDs)was conducted on the TA19 specimens.The surface integrity of the specimens before and after SAWJP with different process parameters was experimentally studied,including microstructure,surface roughness,microhardness,and compressive residual stress(CRS).Finally,fatigue tests of the specimens before and after SAWJP treatment with different process parameters were carried out at room temperature.The results highlighted that the fatigue life of the TA19 specimen can be increased by 5.46,5.98,and 6.28 times under relatively optimal process parameters,which is mainly due to the improved surface integrity of the specimen after SAWJP treatment.However,the fatigue life of specimens treated with improper process parameters is decreased by 0.55 to 0.69 times owing to the terrible surface roughness caused by the material erosion.This work verifies that SAWJP can effectively improve the surface integrity and fatigue life of workpieces,and reveals the relationship between process parameters,surface integrity,and fatigue life,which provides support for the promotion of SAWJP in the manufacturing fields.

关键词： Fatigue testing Process parameters Submerged abrasive waterjet peening Surface integrity Surface treatment Titanium alloy TA19

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A Li_(3)P nanoparticle dispersion strengthened ultrathin Li metal electrode for high energy density rechargeable batteries

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Nano Research 2024年第5期17卷 4031-4038页

作者： Lin Fu xiancheng Wang Bao zhang Zihe Chen Yuanjian Li Yongming Sun Provincial Guizhou Key Laboratory of Green Chemical and Clean Energy Technology School of Chemistry and Chemical EngineeringGuizhou UniversityGuiyang 550025China Wuhan National Laboratory for Optoelectronics Huazhong University of Science and TechnologyWuhan 430074China School of Physical and Mathematical Sciences Nanyang Technological UniversitySingapore 637371Singapore Institute of Materials Research and Engineering Agency for Science Technology and Research(A*STAR)Singapore 138634Singapore

Achievement of lithium(Li)metal anode with thin thickness(e.g.,≤30µm)is highly desirable for rechargeable high energy density batteries.However,the fabrication and application of such thin Li metal foil electrode remain challenging due to the poor mechanical processibility and inferior electrochemical performance of metallic Li.Here,mechanico-chemical synthesis of robust ultrathin Li/Li_(3)P(LLP)composite foils(~15µm)is demonstrated by employing repeated mechanical rolling/stacking operations using red P and metallic Li as raw materials.The in-situ formed Li+-conductive Li_(3)P nanoparticles in metallic Li matrix and their tight bonding strengthen the mechanical durability and enable the successful fabrication of free-standing ultrathin Li metal composite foil.Besides,it also reduces the electrochemical Li nucleation barrier and homogenizes Li plating/stripping behavior.When matching to high-voltage LiCoO_(2),the full cell with a low negative/positive(N/P)capacity ratio of~1.5 offers a high energy density of~522 W·h·kg^(-1) at 0.5 C based on the mass of cathode and anode.Taking into account its facile manufacturing,potentially low cost,and good electrochemical performance,we believe that such an ultrathin composite Li metal foil design with nanoparticle-dispersion-strengthened mechanism may boost the development of high energy density Li metal batteries.

关键词： lithium metal anode high energy density battery mechanico-chemical synthesis ultrathin Li/Li_(3)P composite foil low negative/positive capacity ratio

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Active and passive compliant force control of ultrasonic surface rolling process on a curved surface

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Chinese Journal of Aeronautics 2022年第7期35卷 289-299页

作者： Kaiming zhang Ji WANG Yixin LIU Shuang LIU xiancheng zhang School of Mechanical and Power Engineering East China University of Science and TechnologyShanghai 200237China

Ultrasonic surface rolling process(USRP)is one of the effective mechanical surface enhancement techniques.During the USRP,unstable static force will easily do harm to the surface quality.In order to achieve a higher surface quality on the part with a curved surface,an active and passive compliant USRP system has been developed.The compliant USRP tool can produce the natural obedience deformation along the part surface.Force control based on the fuzzy Proportional-integral-derivative(PID)method is then designed to maintain the static force during the USRP.Experiments have been performed on a real aero-engine blade with curved surface.It is proved that the deigned active and passive compliant USRP system can significantly reduce the force variation from 42.2 N to 4.2 N,and achieve a uniform surface quality after processing.

关键词： Active and passive compliant Curved surface Force control Surface integrity Ultrasonic surface rolling process

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Achieving High Strength-plasticity of Nanoscale Lamellar Grain Extracted from Gradient Lamellar Nickel

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Chinese Journal of Mechanical Engineering 2022年第4期35卷 67-78页

作者： Zimeng Wang Yunfei Jia Yong zhang Pei Tang xiancheng zhang Shantung Tu Key Laboratory of Pressure Systems and Safety Ministry of EducationSchool of Mechanical and Power EngineeringEast China University of Science and TechnologyShanghai 200237China

Traditional metallic materials usually face a dilemma between high strength and poor strain hardening capacity.However,heterogeneous structured metallic materials have been found to obviously overcome the trade-of.Herein,gradient lamellar structure was fabricated through ultrasound-aided deep rolling technique in pure Ni with high stacking fault energy after heat treatment.The gradient lamellar Ni was successively divided into the four regions.In-situ micropillar compression tests were conducted in diferent regions to reveal the corresponding microscopic mechanical properties.Microscopic characterization techniques were performed to explore underlying deformation mechanisms and the efects of microstructural parameters on deformation behaviors.This work demonstrates that the micropillar with near nanoscale lamellar thickness possesses excellent strength and plasticity.On one hand,the reason for high strength of near nanoscale micropillar is that the strength of micropillar increases with the decrease of lamellar thickness according to the Hall-Petch efect.On the other hand,numerous lamellar grain boundaries perpendicular to the loading direction is found to hinder the motion of slip bands,resulting in great strain hardening capacity in the near nanoscale lamellar micropillar.

关键词： Nanoscale lamellar structure Compression test Slip Dislocation

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Creep life assessment of aero-engine recuperator based on continuum damage mechanics approach

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Frontiers of Mechanical Engineering 2022年第4期17卷 273-284页

作者： Pengpeng LIAO Yucai zhang Guoyan ZHOU xiancheng zhang Wenchun JIANG Shantung TU Key Laboratory of Pressurized System and Safety MOESchool of Mechanical and Power EngineeringEast China University of Science and TechnologyShanghai 200237China State Key Laboratory of Heavy Oil Processing College of Chemical EngineeringChina University of Petroleum(East China)Qingdao 266555China

The creep life of an aeroengine recuperator is investigated in terms of continuum damage mechanics by using finite element simulations.The effects of the manifold wall thickness and creep properties of brazing filler metal on the operating life of the recuperator are analyzed.Results show that the crack initiates from the brazing filler metal located on the outer surface of the manifold with the wall thickness of 2 mm and propagates throughout the whole region of the brazing filler metal when the creep time reaches 34900 h.The creep life of the recuperator meets the requirement of 40000 h continuous operation when the wall thickness increases to 3.5 mm,but its total weight increases by 15%.Decreasing the minimum creep strain rate with the enhancement of the creep strength of the brazing filler metal presents an obvious effect on the creep life of the recuperator.At the same stress level,the creep rupture time of the recuperator is enhanced by 13 times if the mismatch between the minimum creep rate of the filler and base metal is reduced by 20%.

关键词： creep life assessment brazed joint continuum damage mechanics aeroengine recuperator

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Integration of interlayer surface enhancement technologies into metal additive manufacturing:A review

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Journal of Materials Science & Technology 2023年第34期165卷 94-122页

作者： Yufei Chen xiancheng zhang Donghong Ding Xiaowei Wang Kaiming zhang Yixin Liu Tiwen Lu Shantung Tu Key Laboratory of Pressure Systems and Safety Ministry of EducationEast China University of Science and TechnologyShanghai 200237China School of Mechanical and Power Engineering Nanjing Tech UniversityNanjing 211816China Institute of Reliability Centered Manufacturing Nanjing Tech UniversityNanjing 211816China Jiangsu Key Lab of Design and Manufacture of Extreme Pressure Equipment Nanjing 211816China College of Materials Shanghai Dianji UniversityShanghai 201306China

Additive manufacturing(AM)has the advantages of rapid prototyping,high design freedom,and flexible manufacturing,while the mechanical properties of additively manufactured products are not uniform due to inherent defects and residual stresses.Integration of interlayer surface enhancement(SE)technologies into AM is a potential solution to improve the microstructure,close defects,residual stress state,mechanical properties,and chemical properties of formed materials.This paper reviews the current literature on hybrid AM process through the combination of SE and AM,and proves the possibility of integrating SE technologies into AM from the technical level.Then the improvement effects of SE processes on AM parts are introduced in terms of microstructure,defects,residual stress,mechanical properties,and chemical properties.Finally,considering the commonly used directed energy deposition(DED)process and ultrasonic impact treatment(UIT),a closed-loop quality control framework for integration of interlayer UIT into the DED process is proposed.Future research directions to the hybrid AM and interlayer SE are pointed out.

关键词： Surface enhancement Additive manufacturing Residual stress Multi-sensor monitoring

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Effects of post annealing on the microstructure,precipitation behavior,and mechanical property of a(CoCrNi)_(94)Al_(3)Ti_(3)medium-entropy alloy fabricated by laser powder bed fusion

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Journal of Materials Science & Technology 2023年第4期135卷 142-155页

作者： Zhuang Li Pengcheng Zhao Tiwen Lu Kai Feng Yonggang Tong Binhan Sun Ning Yao Yu Xie Bolun Han xiancheng zhang Shantung Tu Key Laboratory of Pressure Systems and Safety Ministry of EducationSchool of Mechanical and Power EngineeringEast China University of Science and TechnologyShanghai 200237China Shanghai Key Laboratory of Materials Laser Processing and Modification School of Materials Science and EngineeringShanghai Jiao Tong UniversityShanghai 200240China College of Automobile and Mechanical Engineering Changsha University of Science and TechnologyChangsha 410114China

The additive manufacturing of multi-principal element alloys has remarkable potential for industrial ap-plications.In this study,a(CoCrNi)_(94)Al_(3)Ti_(3)medium-entropy alloy(MEA)with adequate strength-ductility synergy was prepared via laser powder bed fusion.The microstructural evolution,mechanical property,and deformation mechanisms of the MEA were investigated after post annealing for a short period(0.5 h)at a temperature range of 773-1373 K using various microstructural characterization techniques and quantitative analysis.The static recrystallization temperature of the(CoCrNi)_(94)Al_(3)Ti_(3)MEA ranged from 973 to 1073 K.The average grain size first decreased and then increased,while the dislocation den-sity persistently decreased and texture gradually weakened with increasing annealing temperature.Cr-richσ-phase precipitates formed after 1073 K and then gradually dissolved at 1373 K,while Ni,Al,and Ti elements were aggregated to form a small amount of fine L1_(2)coherent precipitates with an aver-age diameter of approximately 70 nm at 1373 K.The evolution of the dislocation density,grain size,and precipitates significantly influenced the propensity of deformation twins and stacking faults,which consequently affected the strain hardening behavior and mechanical properties.The quantitative calcu-lation of strengthening mechanisms showed that dislocation strengthening played a dominant role at annealing temperatures below 1073 K,and it significantly weakened at 1373 K.Precipitation and grain boundary strengthening both markedly increased owing to the formation of precipitation particles and recrystallization-induced grain refinement after annealing at 1073 K.

关键词： Medium-entropy alloy Additive manufacturing Heat treatment Strengthening mechanism Microstructural evolution

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Visible-to-near-infrared photodetectors based on SnS/SnSe_(2)and SnSe/SnSe_(2)p−n heterostructures with a fast response speed and high normalized detectivity

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Journal of Semiconductors 2024年第3期45卷 76-83页

作者： Xinfa Zhu Weishuai Duan xiancheng Meng Xiyu Jia Yonghui zhang Pengyu Zhou Mengjun Wang Hongxing Zheng Chao Fan School of Electronic and Information Engineering Hebei University of TechnologyTianjin 300401China School of Science Northeast Electric Power UniversityJilin 132012China

The emergent two-dimensional(2D)material,tin diselenide(SnSe_(2)),has garnered significant consideration for its potential in image capturing systems,optical communication,and optoelectronic memory.Nevertheless,SnSe_(2)-based photodetection faces obstacles,including slow response speed and low normalized detectivity.In this work,photodetectors based on SnS/SnSe_(2)and SnSe/SnSe_(2)p−n heterostructures have been implemented through a polydimethylsiloxane(PDMS)−assisted transfer method.These photodetectors demonstrate broad-spectrum photoresponse within the 405 to 850 nm wavelength range.The photodetector based on the SnS/SnSe_(2)heterostructure exhibits a significant responsivity of 4.99×10^(3)A∙W^(−1),normalized detectivity of 5.80×10^(12)cm∙Hz^(1/2)∙W^(−1),and fast response time of 3.13 ms,respectively,owing to the built-in electric field.Meanwhile,the highest values of responsivity,normalized detectivity,and response time for the photodetector based on the SnSe/SnSe_(2)heterostructure are 5.91×10^(3)A∙W^(−1),7.03×10^(12)cm∙Hz^(1/2)∙W−1,and 4.74 ms,respectively.And their photodetection performances transcend those of photodetectors based on individual SnSe_(2),SnS,SnSe,and other commonly used 2D materials.Our work has demonstrated an effective strategy to improve the performance of SnSe_(2)-based photodetectors and paves the way for their future commercialization.

关键词： two-dimensional materials tin diselenide heterostructures broad-spectrum photodetectors

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二元富氢高温超导的实验研究进展

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高压物理学报 2024年第2期38卷 2-10页

作者：望贤成张俊靳常青中国科学院物理研究所北京100190 中国科学院大学物理学院北京100190

近室温富氢超导材料相关实验报道引发了科研人员对富氢超导的广泛关注,理论预测与实验探索新的富氢超导体及其物性研究已经成为目前超导领域的研究热点。本文结合课题组在富氢超导材料方面的实验研究工作,详细介绍了二元富氢超导体的实... 详细信息

近室温富氢超导材料相关实验报道引发了科研人员对富氢超导的广泛关注,理论预测与实验探索新的富氢超导体及其物性研究已经成为目前超导领域的研究热点。本文结合课题组在富氢超导材料方面的实验研究工作,详细介绍了二元富氢超导体的实验研究进展。

关键词：二元富氢材料高温超导高压实验技术

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Thermal Residual Stresses in Multilayered Coatings

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Journal of Materials Science & Technology 2005年第4期21卷 599-605页

作者： xiancheng zhang Binshi XU Haidou WANG Yixiong WU State Key Laboratory of Metal Matrix Composites Shanghai Jiao Tong University Shanghai 200030 China National Key Laboratory for Remanufacturing Beijing 100072 China

The mechanical integrity and reliability of coated devices are strongly affected by the residual stresses in thin films and coatings. However, due to the metallurgical complexity of materials, it is rather difficult to obtain a closed-form solution of residual stresses within multilayered coatings （e.g. functionally graded coatings, FGCs）. In this paper,an analytical model is developed to predict the distribution of residual stresses within multilayered coatings. The advantage of this model is that the solution of residual stresses is independent of the number of layers. Specific results are obtained by calculating elastic thermal stresses in ZrO2/NiCoCrAIY FGCs, which consist of different material layers. Furthermore, the residual stress distribution near the edges and the stress-induced failure modes of coating are also analyzed. The topics discussed provide some insights into the development of a methodology for designing fail-safe coating systems.

关键词： Multilayered coatings Thermal stress Functionally graded coatings Stress distribution Stress-induced failure

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