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Al-enabled properties distribution prediction for high-pressure die casting Al-Si alloy

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Advances in Manufacturing 2024年第3期12卷 591-602页

作者： Yu-Tong Yang Zhong-Yuan Qiu Zhen Zheng Liang-Xi Pu Ding-Ding Chen Jiang Zheng rui-jie zhang Bo zhang Shi-Yao Huang Key Laboratory for Light-Weight Materials Nanjing Tech UniversityNanjing211816People’s Republic of China Xi’an Jiaotong-Liverpool University Suzhou215000JiangsuPeople’s Republic of China Materials Academy JITRI Suzhou215100JiangsuPeople’s Republic of China Key Laboratory for Light-weight Materials Nanjing University of Science and TechnologyNanjing210009People’s Republic of China College of Materials Science and Engineering Chongqing UniversityChongqing400044People’s Republic of China Collaborate Innovation Center of Steel Technology University of Science and Technology BeijingBeijing100083People’s Republic of China Chongqing Millison Technologies Inc. Chongqing401321People’s Republic of China

High-pressure die casting(HPDC)is one of the most popular mass production processes in the automotive industry owing to its capability for part ***,the nonuniform distribution of mechanical properties in large-sized HPDC products adds complexity to part property ***,a methodology for property prediction must be *** characterization,simulation technologies,and artificial intelligence(AI)algorithms were ***,an image recognition technique was employed to construct a temperature-microstructure characteristic model for a typical HPDC Al7Si0.2Mg ***,a porosity/microstructure-mechanical property model was established using a machine learning method based on the finite element method and representative volume element model ***,the computational results of the casting simulation software were mapped with the porosity/microstructure-mechanical property model,allowing accurate prediction of the property distribution of the HPDC Al-Si *** AI-enabled property distribution model developed in this study is expected to serve as a foundation for intelligent HPDC part design platforms in the automotive industry.

关键词： Artificial intelligence(AI) Properties prediction High-pressure die-casting(HPDC) Image recognition Machine learning

X-ray tomography analysis of aluminum alloy powder compaction

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Rare Metals 2022年第9期41卷 3244-3250页

作者： Shi-Di Yang rui-jie zhang Xuan-Hui Qu State Key Laboratory for Advanced Metals and Materials University of Science and Technology BeijingBeijing100083China School of Material Science and Engineering University of Science and Technology BeijingBeijing100083China

Aluminum alloy green compacts obtained by single-action compaction in lubricated and unlubricated dies were investigated by X-ray *** the purpose of obtaining the relationship between the density of green compact and the gray value of reconstructed images,linear fitting was *** results show that these data have excellent linear ***,a new method for analysis of compaction process was presented in this *** quantitative analysis of the density and compressive pressure distribution in green compacts was *** compressive pressure transmitted ratio and friction index were also *** is found that the lubricated die wall has better effects on the density homogeneity at lower applied compressive *** compaction process,the densification of powder particles in the die mainly occurs in the lower part of the green compact and the factor which mainly influences the friction between die wall and green compact is the applied compressive pressure.

关键词： Green compact Density distribution Compaction Compressive pressure distribution

Prediction of mushy zone permeability of Al-4.5wt%Cu alloy during solidification by phase field model and CFD simulation

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China Foundry 2019年第5期16卷 313-318页

作者： Long-fei Li rui-jie zhang Shi-jie Hu Dan zhang Shi-di Yang Chang-sheng Wang Hai-tao Jiang University of Science and Technology Beijing Beijing 100083 China Sanying Precision Instruments Company Limited Tianjin 300399 China University of Shanghai for Science and Technology Shanghai 200093 China

Liquid permeability of the mushy zone is important for porosity formation during the solidification process. In order to investigate the permeability of the mushy zone, an integrated model was developed by combining the phase field model and computational fluid dynamics (CFD) model. The three-dimensional multigrain dendrite morphology was obtained by using the phase field model. Subsequently, the computer-aided design (CAD) geometry and mesh were generated based on calculated dendrite morphologies. Finally, the permeability of the dendritic mushy zone was obtained by solving the Navier-Stokes and continuity equations in ANSYS Fluent software. As an example, the dendritic mushy zone permeability of Al-4.5wt%Cu alloy and its relationship with the solid fractions were studied in detail. The predicted permeability data can be input to the solidification model on a greater length scale for macro segregation and porosity simulations.

关键词： phase field model mushy zone computational fluid dynamics permeability solidification

Optimizing extractants selection for efficient separation of phenols and nitrogen-containing heteroaromatics using hydrogen bond interaction strategies

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Chinese Journal of Chemical Engineering 2024年第4期68卷 43-52页

作者： Pengzhi Bei rui zhang jie Feng Antony Rajendran Wenying Li State Key Laboratory of Clean and Efficient Coal Utilization Taiyuan University of TechnologyTaiyuan 030024China Department of Chemistry Mepco Schlenk Engineering College(Autonomous)Sivakasi 626005India

Focusing on the use of imidazolium ionic liquids and quaternary ammonium salts-based deep eutectic solvents for the separation of phenols and nitrogen-containing heteroaromatics,the role of heteroaromatics as specific sites for hydrogen bond-based separation has been *** environmentally friendly solvents are known for their ability to form hydrogen bonds with heteroatoms,a key aspect in separation *** quantified the hydrogen bond interaction energy to reach the threshold energy for efficient O-and N-heteroaromatics *** article provides an in-depth study of the structural nuances of different hydrogen bonding sites and their affinity properties while conducting a comparative evaluation of the separation efficiency of ionic liquids and deep eutectic solvents from a thermodynamic *** showed that phenols with dual hydrogen bonding recognition sites were easier to separate than nitrogen-containing *** ionic liquids were more suitable for the extraction of nonbasic nitrogen-containing heteroaromatics,and quaternary ammonium salts-based deep eutectic solvents are more effective for phenols and basic nitrogen-containing heteroaromatics,which was confirmed by Fourier transform infrared spectroscopy and empirical ***,this study provides a theoretical basis for the strategy design and selection of extractants for the efficient separation of O-and N-containing aromatic compounds.

关键词： Deep eutectic solvents Hydrogen bond Ionic liquids Separation Solvents Structural characteristics

Enhancing microseismic/acoustic emission source localization accuracy with an outlier-robust kernel density estimation approach

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International Journal of Mining Science and Technology 2024年第7期34卷 943-956页

作者： jie Chen Huiqiong Huang Yichao rui Yuanyuan Pu Sheng zhang Zheng Li Wenzhong Wang State Key Laboratory of Coal Mine Disaster Dynamics and Control Chongqing UniversityChongqing 400044China School of Resources and Safety Engineering Chongqing UniversityChongqing 400044China School of Resources and Safety Engineering Central South UniversityChangsha 410083China Chongqing City Construction Investment Group Co. Ltd.Chongqing 400023China Coal Geological Exploration Institute of Gansu Lanzhou 730000China

Monitoring sensors in complex engineering environments often record abnormal data,leading to significant positioning *** reduce the influence of abnormal arrival times,we introduce an innovative,outlier-robust localization method that integrates kernel density estimation(KDE)with damping linear correction to enhance the precision of microseismic/acoustic emission(MS/AE)source *** approach systematically addresses abnormal arrival times through a three-step process:initial location by 4-arrival combinations,elimination of outliers based on three-dimensional KDE,and refinement using a linear correction with an adaptive damping *** validate our method through lead-breaking experiments,demonstrating over a 23%improvement in positioning accuracy with a maximum error of 9.12 mm(relative error of 15.80%)—outperforming 4 existing *** under various system errors,outlier scales,and ratios substantiate our method’s superior *** blasting experiments also confirm the practical applicability,with an average positioning error of 11.71 m(relative error of 7.59%),compared to 23.56,66.09,16.95,and 28.52 m for other *** research is significant as it enhances the robustness of MS/AE source localization when confronted with data *** also provides a practical solution for real-world engineering and safety monitoring applications.

关键词： Microseismic source/acoustic emission(MS/AE) Kernel density estimation(KDE) Damping linear correction Source location Abnormal arrivals

Matrix Solid-phase Dispersion Extraction of Alkaloids from the Roots of Aconitum kusnezoffii Reichb

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Chemical Research in Chinese Universities 2011年第1期27卷 23-27页

作者： WEI Wei LI Xu-wen SHI Xiao-lei ZHOU Hong-yu YANG rui-jie zhang Han-qi JIN Yong-ri College of Chemistry Jilin University Changchun 130012 P. R. China

Matrix solid-phase dispersion（MSPD） was developed for the extraction of four alkaloids, including aconitine, mesaconitine, hypaconitine and deoxyaconitine, from the roots ofAconitum kusnezoffii Reichb. The determination of the analyte was carried out by high performance liquid chromatography with UV detection. The alkaline alumina was used as sorbent. The mixture of acetonitrile and water was used as elution solvent. Several extraction parameters, such as type of sorbent, the ratio of sample to solid support material, type of the elution solvent and the volume of the elution solvent were tested. Mean recoveries ranged from 93.16% to 102.73%, with relative standard deviations from 0.27% to 4.17%. With the extraction efficiency and time expenditure taken into account, MSPD extraction should be a comparatively good method.

关键词： Matrix solid-phase dispersion Aconitine-type alkaloid Aconitum kusnezoffii Reichb. Extraction High-performance liquid chromatography 1005-9040(2011 )-01-023-05

3D printed silicon-based micro-lattices with ultrahigh areal/gravimetric capacities and robust structural stability for lithium-ion batteries

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Nano Research 2024年第4期17卷 2693-2703页

作者： jie Fu Dong Wang Yan Li Xianzheng Liu rui zhang Zhiyuan Liu Pengdong Liu Lijuan zhang Xuefei Li Guangwu Wen School of Materials Science and Engineering Shandong University of TechnologyZibo 255000China Shandong Si-Nano Materials Technology Co. Ltd.Zibo 255000China

Nanostructured silicon anodes have shown extraordinary lithium storage properties for lithium-ion batteries(LIBs)but are usually achieved at low areal loadings(<1.5 mg·cm^(-2))with low areal *** sound electrochemical performance at high loading requires proportionally higher ion/electron currents and robust structural stability in the thicker ***,we report a three-dimensional(3D)printed silicon-graphene-carbon nanotube(3D-Si/G/C)electrode for simultaneously achieving ultrahigh areal/gravimetric capacities at high mass *** periodically arranged vertical channels and hierarchically porous filaments facilitate sufficient electrolyte infiltration and rapid ion diffusion,and the carbonaceous network provides excellent electron transport properties and mechanical integrity,thus endowing the printed 3D-Si/G/C electrode with fast electrochemical reaction kinetics and reversibility at high mass ***,the 3D-Si/G/C with high areal mass loading of 12.9 mg·cm^(-2) exhibits excellent areal capacity of 12.8 mAh·cm^(-2) and specific capacity of 1007 mAh·g^(-1),***-situ optical microscope and ex-situ scanning electron microscope(SEM)confirm that the hierarchically porous filaments with interconnected carbon skeletons effectively suppress the volume change of silicon and maintain stable micro-lattice architecture.A 3D printed 3D-Si/G/C-1||3D-LiFePO_(4)/G full cell holds excellent cyclic stability(capacity retention rate of 78%after 50 cycles)with an initial Coulombic efficiency(ICE)of 96%.This work validates the feasibility of 3D printing on constructing high mass loading silicon anode for practical high energy-density LIBs.

关键词： silicon anode areal capacity three-dimensional(3D)printing lithium-ion batteries

Hot Deformation Behavior and Workability of a New Ni–W–Cr Superalloy for Molten Salt Reactors

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Acta Metallurgica Sinica(English Letters) 2024年第8期37卷 1453-1466页

作者： Long Liu Zijian Zhou jie Yu Xinguang Wang Chuanyong Cui rui zhang Yizhou Zhou Xiaofeng Sun Shi‑Changxu Innovation Center for Advanced Materials Institute of Metal ResearchChinese Academy of SciencesShenyang 110016China School of Materials Science and Engineering University of Science and Technology of ChinaShenyang 110016China Fushun Special Steel Co. LtdFushun 113000China

The hot deformation behavior of a newly developed Ni–W–Cr superalloy for use in 800℃molten salt reactors(MSRs)was looked into by isothermal compression tests in the temperature range of 1050–1200℃with a strain rate of 0.001–1 s^(−1)under a true strain of *** Arrhenius-type model for the Ni–W–Cr superalloy was constructed by fitting the corrected flow stress *** this model,the effect of dispersion of solid solution elements during thermal deformation on microstructure evolution was considered,as well as the effects of friction and adiabatic heating on the temperature and strain rate-dependent variation of flow *** hot deformation activation energy of the Ni–W–Cr superalloy was 323 kJ/mol,which was less than that of the Hastelloy N alloy(currently used in MSRs).According to the rectified flow stress data,processing maps were *** conjunction with the corresponding deformation microstructures,the flow instability domains of the Ni–W–Cr superalloy were determined to be 1050–1160℃/0.03–1 s^(−1)and 1170–1200℃/0.001–0.09 s^(−1).In these deformation conditions,a locally inhomogeneous microstructure was caused by flow-i.e.,incomplete dynamic recrystallization and hot working parameters should avoid sliding into these *** ideal processing hot deformation domain for the Ni–W–Cr superalloy was determined to be 1170–1200℃/0.6–1 s^(−1).

关键词： Ni-W-Cr Superalloy Hot deformation behavior Constitutive equation Processing map Microstructure evolution

A direct polymeric carbon nitride/tungsten oxide Z-scheme heterostructure for efficient photocatalytic hydrogen generation via reforming of plastics into value-added chemicals

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Rare Metals 2024年第8期43卷 3771-3783页

作者： rui-Zhe Wang Zhi Lin Yi-Qing Wang Kai-Ni zhang Ge-Hong zhang jie zhang Samuel S.Mao Shao-Hua Shen International Research Center for Renewable Energy State Key Laboratory of Multiphase Flow in Power EngineeringXi'an Jiaotong UniversityXi'an 710049China School of Civil and Architecture Engineering Xi'an Technological UniversityXi'an 710021China Department of Mechanical Engineering University of California at BerkeleyBerkeleyCA94720USA

To promote charge transfer and separation for efficient photocatalysis,a direct Z-scheme heterostructure was constructed by coupling polymeric carbon nitride(PCN) and WO_(3).Interestingly,the obtained PCN/WO_(3)Z-scheme heterostructure could photocataly tic ally produce hydrogen and value-added chemicals(e.g.,formate and acetate) by reforming of plastic polylactic acid(PLA) in alkaline aqueous *** optimizing WO_(3) contents and reaction conditions,the obtained PCN/WO_(3)heterostructure exhibits much increased photocatalytic activity for PLA photoreforming under visible light,with hydrogen evolution rate reaching 402.90 μmol·g~(-1)·h~(-1),which is 3.5 times that of *** is revealed that the Z-scheme charge transfer between PCN and WO_(3) mainly contributes to the promoted charge separation and thus the improved photocatalytic ***,with h+and·OH experimentally evidenced as the predominant active species,a possible reaction pathway for the reforming of PLA into value-added chemicals(e.g.,formate and acetate)over PCN/WO_(3) Z-scheme heterostructure is cleared by monitoring the reaction intermediates and *** work paves a carbon neutrality and scalable route toward the synergistical production of hydrogen and value-added chemicals by utilizing and recycling plastic waste.

关键词： Carbon nitride Z-scheme heterojunction Plastic waste conversion Photocatalytic H_(2)production Value-added chemicals