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Drilling load modeling and validation based on the filling rate of auger flute in planetary sampling

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Chinese Journal of Aeronautics 2017年第1期30卷 434-446页

作者： quan qiquan Tang Junyue Yuan Fengpei Jiang Shengyuan Deng Zongquan State Key Laboratory of Robotics and System Harbin Institute of Technology

Some type of penetration into a subsurface is required in planetary sampling. Drilling and coring, due to its efficient penetrating and cuttings removal characteristics, has been widely applied in previous sampling missions. Given the complicated mechanical properties of a planetary regolith, suitable drilling parameters should be matched with different drilling formations ***, drilling faults caused by overloads could easily happen. Hence, it is necessary to establish a drilling load model, which is able to reveal the relationships among drilling loads, an auger＇s structural parameters, soil＇s mechanical properties, and relevant drilling parameters. A concept for the filling rate of auger flute（FRAF） is proposed to describe drilling conditions. If the FRAF index under one group of drilling parameters is less than 1, this means that the auger flute currently removes cuttings smoothly. Otherwise, the auger will be choked with compressed cuttings. In drilling operations, the drilling loads on the auger mainly come from the conveyance action, while the drilling loads on the drill bit primarily come from the cutting action. Experiments in one typical lunar regolith simulant indicate that the estimated drilling loads based on the FRAF coincide with the test results quite well. Based on this drilling load model, drilling parameters have been optimized.

关键词： Coring Drilling load Filling rate of auger fluteLunar regolith simulant Planetary drilling

Simulation and analysis of asteroid force closure anchoring performance based on discrete element method

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Chinese Journal of Aeronautics 2023年第8期36卷 381-394页

作者： Tingzhang WANG qiquan quan Hongshuai GAO Mengxue LI Dewei TANG Zongquan DENG State Key Laboratory of Robotics and System Harbin Institute of TechnologyHarbin 150001China

Asteroid exploration is significant for studying the origin of the solar system,establishing planetary defenses,and alleviating the resource crisis of the *** anchoring is the basis of in-situ exploration and resource development and ***,the performance of asteroid force-closure anchoring is investigated using the discrete element *** micro parameters of the simulated materials are calibrated with angle of repose and uniaxial compression experiments,based on which the regional modeling method is adopted to establish the anchoring discrete element *** anchoring experiments are conducted on a self-developed microgravity simulation platform to verify the accuracy of the simulation *** asteroid anchoring simulations are performed to investigate the influence of external force on the anchoring *** analysis of anchoring force varying with time and the interaction between the anchor and regolith particles reveals the influence mechanism of external force direction on the anchoring *** external force direction affects the critical anchoring force by influencing the failure of the force-closure *** comprehensive analysis of simulation results clarifies the variation of the critical anchoring force with the external ***,a stable anchoring region is established,beneficial for asteroid anchoring device design.

关键词： Anchoringforce Asteroid exploration Discrete element method Force closureanchoring Simulationverification

Development of a Drilling and Coring Test-bed for Lunar Subsurface Exploration and Preliminary Experiments

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Chinese Journal of Mechanical Engineering 2014年第4期27卷 673-682页

作者： SHI Xiaomeng DENG Zongquan quan qiquan TANG Dewei HOU Xuyan JIANG Shengyuan School of Mechatronics Engineering Harbin Institute of Technology

Drill sampling has been widely employed as an effective way to acquire deep samples in extraterrestrial exploration. A novel sampling method, namely, flexible-tube coring, was adopted for the Chang＇e mission to acquire drilling cores without damaging stratification information. Since the extraterrestrial environment is uncertain and different from the terrestrial environment, automated drill sampling missions are at risk of failure. The principles of drilling and coring for the lunar subsurface should be fully tested and verified on earth before launch. This paper proposes a test-bed for conducting the aforementioned experiments on earth. The test-bed comprises a rotary-percussive drilling mechanism, penetrating mechanism, drilling medium container, and signal acquisition and control system. For granular soil, coring experiments indicate that the sampling method has a high coring rate greater than 80%. For hard rock, drilling experiments indicate that the percussive frequency greatly affects the drilling efficiency. A multi-layered simulant composed of granular soil and hard rock is built to test the adaptability of drilling and coring. To tackle complex drilling media, an intelligent drilling strategy based on online recognition is proposed to improve the adaptability of the sampling drill. The primary features of this research are the proposal of a scheme for drilling and coring a test-bed for validation on earth and the execution of drilling experiments in complex media.

关键词： drilling and coring device test-bed lunar soil sampling

Multi-state autonomous drilling for lunar exploration

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Chinese Journal of Aeronautics 2016年第5期29卷 1397-1404页

作者： Chen Chongbin quan qiquan Shi Xiaomeng Deng Zongquan Tang Dewei Jiang Shengyuan State Key Laboratory of Robotics and System Harbin Institute of Technology

Due to the lack of information of subsurface lunar regolith stratification which varies along depth, the drilling device may encounter lunar soil and lunar rock randomly in the drilling process. To meet the load safety requirements of unmanned sampling mission under limited orbital resources, the control strategy of autonomous drilling should adapt to the indeterminable lunar environments. Based on the analysis of two types of typical drilling media （i.e., lunar soil and lunar rock）, this paper proposes a multi-state control strategy for autonomous lunar drilling. To represent the working circumstances in the lunar subsurface and reduce the complexity of the control algo- rithm, lunar drilling process was categorized into three drilling states： the interface detection, initi- ation of drilling parameters for recognition and drilling medium recognition. Support vector machine （SVM） and continuous wavelet transform were employed for the online recognition of drilling media and interface, respectively. Finite state machine was utilized to control the transition among different drilling states. To verify the effectiveness of the multi-state control strategy, drilling experiments were implemented with multi-layered drilling media constructed by lunar soil simulant and lunar rock simulant. The results reveal that the multi-state control method is capable of detecting drilling state variation and adjusting drilling parameters timely under vibration interferences. The multi-state control method provides a feasible reference for the control of extraterrestrial autonomous drilling.

关键词： Finite state machine Recognition algorithm Simulants Support vector machine Wavelet transform

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一种可承受径向和轴向载荷的超声悬浮轴承

北京航空航天大学学报 2017年第4期43卷 769-775页

作者：李贺全齐全滑宇翔邓宗全哈尔滨工业大学机器人技术与系统国家重点实验室哈尔滨150001

基于压电驱动原理和超声波近场悬浮技术,提出了一种可同时承受径向和轴向载荷的超声悬浮轴承方案。此方案只依靠单一激励源即可实现双向支承,结构紧凑,控制简单。为准确预测超声轴承的工作频率和声阻抗,建立了超声轴承的声阻抗网络模型... 详细信息

基于压电驱动原理和超声波近场悬浮技术,提出了一种可同时承受径向和轴向载荷的超声悬浮轴承方案。此方案只依靠单一激励源即可实现双向支承,结构紧凑,控制简单。为准确预测超声轴承的工作频率和声阻抗,建立了超声轴承的声阻抗网络模型;利用有限元分析(FEA)方法,对超声轴承径向和轴向辐射面的振幅进行了仿真计算;研制了超声悬浮轴承原理样机并开展了轴承悬浮承载能力测试实验。实验结果表明:超声悬浮轴承具有良好的悬浮效果,可承受较大的径向载荷和一定的轴向载荷。此类超声轴承的研究可为未来新型轴承结构的研发开拓新的思路。

关键词：非接触式轴承超声悬浮压电驱动换能器有限元分析(FEA)

一种用于运动目标捕获的行星轮差动式欠驱动臂

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北京航空航天大学学报 2016年第10期42卷 2198-2205页

作者：王清川全齐全邓宗全侯绪研哈尔滨工业大学机器人技术与系统国家重点实验室哈尔滨150001

为解决运动目标捕获过程中的碰撞问题,采用欠驱动自适应原理研制了具有碰撞能量吸收能力的机械臂。三自由度的机械臂由2个电机驱动:基关节由单个电机驱动;中关节和末关节由一个单输入双输出行星轮组完成动力分配。在机械臂捕获运动目标... 详细信息

为解决运动目标捕获过程中的碰撞问题,采用欠驱动自适应原理研制了具有碰撞能量吸收能力的机械臂。三自由度的机械臂由2个电机驱动:基关节由单个电机驱动;中关节和末关节由一个单输入双输出行星轮组完成动力分配。在机械臂捕获运动目标过程中,碰撞产生的部分冲击能量通过欠驱动行星轮组传递到末关节,转化为关节动能。依靠欠驱动机械系统完成对碰撞的响应,解决了控制系统因时延而无法快速对碰撞进行响应的难题。为完成对目标的抓取,基于阻抗控制提出了机械臂运动目标捕获控制算法。运动目标捕获实验验证了机械臂对碰撞的快速响应能力及运动目标捕获控制算法的可行性。

关键词：运动目标捕获欠驱动机械臂差动驱动行星齿轮阻抗控制

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轴孔协调接触建模与试验研究

哈尔滨工程大学学报 2016年第11期37卷 1546-1552页

作者：李云涛全齐全唐德威侯绪研哈尔滨工业大学机器人技术与系统国家重点实验室黑龙江哈尔滨150001

传统的轴孔接触解析模型通常研究轴与带孔无限大平面的接触问题,未考虑孔壁厚度对轴孔接触特性的影响。本文考虑孔壁厚度对轴孔接触特性的影响,基于Winkler弹性基础模型和几何约束条件,沿接触点的法线方向建立了轴孔协调接触解析模型。... 详细信息

传统的轴孔接触解析模型通常研究轴与带孔无限大平面的接触问题,未考虑孔壁厚度对轴孔接触特性的影响。本文考虑孔壁厚度对轴孔接触特性的影响,基于Winkler弹性基础模型和几何约束条件,沿接触点的法线方向建立了轴孔协调接触解析模型。分析轴孔协调接触模型发现,接触力和接触刚度受间隙和孔壁厚度影响较大。基于图像法开展的轴孔接触试验结果表明,轴孔的接触刚度随接触深度的增大呈现非线性增大的特征,而且与以往的轴孔静态接触模型相比,本文所建立的模型与试验数据的吻合程度较高,因而本文提出的接触模型能够准确描述轴孔的协调接触特性。

关键词：协调接触模型回转铰链几何约束弹性层图像法

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模拟月壤钻进力载建模及试验验证

机械工程学报 2017年第7期53卷 85-93页

作者：唐钧跃全齐全姜生元侯绪研邓宗全哈尔滨工业大学机器人技术与系统国家重点实验室哈尔滨150001

我国探月三期工程无人自主采样任务将利用钻取采样的方式获取深层月壤样品。由于不同月壤组分的机械特性存在显著差异,且采样点处沿深度方向月壤组分分布具有随机性,钻进过程中采样装置所受钻进负载极有可能发生剧烈波动,严重影响钻进... 详细信息

我国探月三期工程无人自主采样任务将利用钻取采样的方式获取深层月壤样品。由于不同月壤组分的机械特性存在显著差异,且采样点处沿深度方向月壤组分分布具有随机性,钻进过程中采样装置所受钻进负载极有可能发生剧烈波动,严重影响钻进稳定性。为保证采样任务的顺利实施,采样装置需要在有限的钻进功耗和钻压力条件下,及时调整合适的钻进工艺参数,控制钻进负载在合理范围内,降低采样风险。分析钻具作用下月壤的失效形式及运移状态,提出填充率概念用以定量描述螺旋钻杆的排屑状况,基于螺旋输送理论建立两种典型工况下的钻进力载模型。多维钻进工艺参数下的模拟月壤钻进试验表明:填充率指标能够准确描述螺旋钻杆的排屑状况;钻进力载模型能够有效预测钻进负载。

关键词：月面钻取采样钻进负载填充率钻进工艺参数

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超声波钻谐振控制算法设计及试验验证

哈尔滨工业大学学报 2024年第4期56卷 73-82页

作者：全齐全金亦康张秋葵唐德威邓宗全机器人技术与系统国家重点实验室(哈尔滨工业大学) 哈尔滨150001

为解决小天体表面引力小及温差变化大难以实现锚固的问题,提出以超声波钻作为锚固工具并采用模糊控制和恒流控制相结合的策略,实现了低钻压力和高低温环境条件下的超声波钻钻进锚固。压电驱动的超声波钻将高频电能转化为高频机械振动,... 详细信息

为解决小天体表面引力小及温差变化大难以实现锚固的问题,提出以超声波钻作为锚固工具并采用模糊控制和恒流控制相结合的策略,实现了低钻压力和高低温环境条件下的超声波钻钻进锚固。压电驱动的超声波钻将高频电能转化为高频机械振动,驱动钻具高频破碎岩石,具有极低钻压力的显著优势,尤其适用于弱引力小天体的钻进锚固作业。针对超声波钻的驱动,对超声波钻的谐振控制算法进行研究。首先,建立超声波钻换能器的等效电路模型,在等效模型基础上研究换能器的阻抗特性、负载特性、温度特性和滞后特性。其次,根据超声波钻的工作特性研究谐振频率识别算法、谐振频率跟踪算法和恒电流控制算法,针对谐振频率跟踪算法研究了基于递归最小二乘估计的频率跟踪算法和基于模糊控制的频率跟踪算法,并对实际控制效果进行对比分析。最后,进行常温常压和高低温环境下钻进试验,试验结果表明,在不同温度环境和不同的钻进对象条件下,所设计的谐振控制算法能够实现对超声波钻的稳定驱动。研究结果表明,所提出的模糊控制和恒流控制能够有效的在低钻压力以及不同温度下实现有效钻进。

关键词：小行星附着锚固超声波钻谐振控制递归最小二乘法模糊控制