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Framework of automated value stream mapping for lean production under the Industry 4.0 paradigm

Journal of Zhejiang University-Science A(Applied Physics & Engineering) 2021年第5期22卷 382-395页

作者： Hao-nan WANG qi-qi he Zheng ZHANG Tao PENG Ren-zhong TANG State Key Laboratory of Fluid Power and Mechatronic Systems School of Mechanical EngineeringZhejiang UniversityHangzhou 310027China Key Laboratory of 3D Printing Process and Equipment of Zhejiang Province Zhejiang UniversityHangzhou 310027China Key Laboratory of Advanced Manufacturing Technology of Zhejiang Province Zhejiang UniversityHangzhou 310027China

For efficient use of value stream mapping(VSM)for multi-varieties and small batch production in a data-rich environment enabled by Industry 4.0 technologies,a systematic framework of VSM to rejuvenate traditional lean tools is *** addresses the issue that traditional VSM requires intensive on-site investigation and replies on experience,which hinders decisionmaking efficiency in dynamic and complex *** proposed framework follows the data-information-knowledge hierarchy model,and demonstrates how data can be collected in a production workshop,processed into information,and then interpreted into *** this paper,the necessity and limitations of VSM in automated root cause analysis are first discussed,with a literature review on lean production tools,especially VSM and VSM-based decision making in Industry *** implementation case of a furniture manufacturer in China is presented,where decision tree algorithm was used for automated root cause *** results indicate that automated VSM can make good use of production data to cater for multi-varieties and small batch production with timely on-site waste identification and *** proposed framework is also suggested as a guideline to renew other lean tools for reliable and efficient decision-making.

关键词： Value stream mapping(VSM) Root cause analysis Automated decision-making Lean production tools Industry 4.0

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Intelligent Reflecting Surface Assisted Transmission Optimization Strategies in Wireless Networks

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China Communications 2024年第4期21卷 120-135页

作者： he Xinxin qi Xuan Meng Wei Liu Wei Yin Changchuan School of Electronic Engineering Beijing University of Posts and TelecommunicationsBeijing 100876China

Wireless Power Transfer(WPT)technology can provide real-time power for many terminal devices in Internet of Things(IoT)through millimeterWave(mmWave)to support applications with large capacity and low *** the intelligent reflecting surface(IRS)can be adopted to create effective virtual links to address the mmWave blockage problem,the conventional solutions only adopt IRS in the downlink from the Base Station(BS)to the users to enhance the received signal *** practice,the reflection of IRS is also applicable to the uplink to improve the spectral *** is a challenging to jointly optimize IRS beamforming and system resource allocation for wireless energy acquisition and information *** this paper,we first design a Low-Energy Adaptive Clustering Hierarchy(LEACH)clustering protocol for clustering and data ***,the problem of maximizing the minimum system spectral efficiency is constructed by jointly optimizing the transmit power of sensor devices,the uplink and downlink transmission times,the active beamforming at the BS,and the IRS dynamic *** solve this non-convex optimization problem,we propose an alternating optimization(AO)-based joint solution *** results show that the use of IRS dynamic beamforming can significantly improve the spectral efficiency of the system,and ensure the reliability of equipment communication and the sustainability of energy supply under NLOS link.

关键词： intelligent reflecting surface(IRS) joint optimization millimeter wave wireless information transmission(WIT) wireless power transfer(WPT)

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Tribological Behaviors of Electroless Nickel-Boron Coating on Titanium Alloy Surface

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Chinese Journal of Mechanical Engineering 2024年第1期37卷 309-320页

作者： Yao Jia Jianping Lai Jiaxin Yu Huimin qi Yafeng Zhang Hongtu he Key Laboratory of Testing Technology for Manufacturing Process in Ministry of Education State Key Laboratory of Environment-Friendly Energy MaterialsSouthwest University of Science and TechnologyMianyang 621010China

Titanium alloys are excellent structural materials in engineering fields,but their poor tribological properties limit their further *** plating is an effective method to enhance the tribological performance of alloys,but it is difficult to efficiently apply to titanium alloys,due to titanium alloy’s strong chemical *** this work,the electroless Nickel-Boron(Ni-B)coating was successfully deposited on the surface of titanium alloy(Ti-6AL-4V)via a new pre-treatment ***,linearly reciprocating sliding wear tests were performed to evaluate the tribological behaviors of titanium alloy and its electroless Ni-B *** was found that the Ni-B coatings can decrease the wear rate of the titanium alloy from 19.89×10^(−3)mm^(3)to 0.41×10^(−3)mm^(3),which attributes to the much higher hardness of Ni-B *** heat treatment,the hardness of Ni-B coating further increases corresponding to coating crystallization and hard phase ***,heat treatment does not improve the tribological performance of Ni-B coating,due to the fact that higher brittleness and more severe oxidative wear exacerbate the damage of heat-treated ***,the Ni-B coatings heat-treated both in air and nitrogen almost present the same tribological *** finding of this work on electroless coating would further extend the practical applications of titanium alloys in the engineering fields.

关键词： Electroless coating Titanium alloy Tribology Wear heat treatment Nanoindentation

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Constructing hierarchical arrays with core-shell metal oxides@metal coordination polymers for efficient and stable overall water splitting

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Nano Research 2024年第6期17卷 4882-4888页

作者： Shuai qi Jinlian Liao Kunzhong Chen Senkai Li Jinwen Zhao Tianchi Huang Na Meng hengpan Yang qi Hu Chuanxin he College of Chemistry and Environmental Engineering Shenzhen UniversityShenzhen 518060China

Developing non-precious metal-based bifunctional electrocatalysts capable for both hydrogen evolution reaction(heR)and oxygen evolution reaction(OER)is essential to achieve efficient water electrolysis for mass hydrogen production,however it remains ***,we report the synthesis of hierarchical nanorod arrays comprising core-shell structured P-doped NiMoO4@NiFe-coordination polymer(denoted as P-NiMoO4@NiFeCP)as bifunctional electrocatalysts for water ***,we systematically investigate the influence of NiFeCP shell thickness on electrocatalytic activity,manifesting the presence of strong interfacial synergetic effect between P-NiMoO4 and NiFeCP for boosting both the heR and *** advantageous hierarchical architectures and unique core-shell structures,optimized P-NiMoO_(4)@NiFeCP-7.3(7.3 is the shell thickness in nm)requires overpotentials of merely 256 and 297 mV to yield a current density of 1000 mA·cm^(−2)for the heR and OER in 1 M KOH,*** importantly,it can serve as a bifunctional electrocatalyst for efficient and sustainable overall water electrolysis,delivering large current densities of 500 and 1000 mA·cm^(−2)at low cell voltages of 1.804 and 1.865 V,along with high stability of over 500 h at 1000 mA·cm−2,demonstrating the great potential of this electrocatalyst towards practical applications.

关键词： hydrogen evolution reaction oxygen evolution reaction overall water splitting non-precious metal-based electrocatalysts core-shell structures

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Effects of Different Concentrations of Sulfate Ions on Carbonate Crude Oil Desorption:Experimental Analysis and Molecular Simulation

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Fluid Dynamics & Materials Processing 2024年第8期20卷 1731-1741页

作者： Nannan Liu hengchen qi Hui Xu Yanfeng he School of Petroleum and Natural Gas Engineering Changzhou UniversityChangzhou213164China

Low salinity water containing sulfate ions can significantly alter the surface wettability of carbonate ***,the impact of sulfate concentration on the desorption of oil film on the surface of carbonate rock is still *** study examines the variations in the wettability of the surface of carbonate rocks in solutions containing varying amounts of sodium sulfate and pure *** problem is addressed in the framework of molecular dynamics simulation(Material Studio software)and *** experiment’s findings demonstrate that sodium sulfate can increase the rate at which oil moisture is turned into water *** final contact angle is smaller than that of pure *** results of the simulations show that many water molecules travel down the water channel under the influence of several powerful forces,including the electrostatic force,the van der Waals force and hydrogen bond,crowding out the oil molecules on the calcite’s surface and causing the oil film to *** relative concentration curve of water and oil molecules indicates that the separation rate of the oil film on the surface of calcite increases with the number of sulfate ions.

关键词： Carbonate rocks wettability sulfate ions concentration molecular simulation desorption

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Efficient and robust CNN-LSTM prediction of flame temperature aided light field online tomography

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Science China(Technological Sciences) 2024年第1期67卷 271-284页

作者： NIU ZhiTian qi Hong SUN AnTai REN YaTao he MingJian GAO BaoHai School of Energy Science and Engineering Harbin Institute of TechnologyHarbin 150001China Key Laboratory of Aerospace Thermophysics Ministry of Industry and Information TechnologyHarbin 150001China

Light field tomography,an optical combustion diagnostic technology,has recently attracted extensive attention due to its easy implementation and ***,the conventional iterative methods are high data throughput,low efficiency and time-consuming,and the existing machine learning models use the radiation spectrum information of the flame to realize the parameter field measurement at the current *** is still an offline measurement and cannot realize the online prediction of the instantaneous structure of the actual turbulent combustion *** this work,a novel online prediction model of flame temperature instantaneous structure based on deep convolutional neural network and long short-term memory(CNN-LSTM)is *** method uses the characteristics of local perception,shared weight,and pooling of CNN to extract the threedimensional(3D)features of flame temperature and outgoing radiation ***,the LSTM is used to comprehensively utilize the ten historical time series information of high dynamic combustion flame to accurately predict 3D temperature at three future moments.A chaotic time-series dataset based on the flame radiation forward model is built to train and validate the performance of the proposed CNN-LSTM *** is proven that the CNN-LSTM prediction model can successfully learn the evolution pattern of combustion flame and make accurate predictions.

关键词： temperature prediction convolutional neural network long short-term memory light field imaging online tomography

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Waste to treasure:Reutilization of fluid catalytic cracking coke block as photothermal conversion material for water evaporation

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Particuology 2024年第5期88卷 62-70页

作者： Zhuwei Gao Chengxin Li Jingjing he Zhuo Wang Xinyu qi Lan he Shihao Wang Zhongxin Liu School of Chemical Engineering and Technology Hainan UniversityHaikou 570228China TJ-YZ School of Network Science Haikou University of EconomicsHaikou 570203China School of Food Science and Engineering Hainan UniversityHaikou 570228China Key Laboratory of Advanced Materials of Tropical Island Resources of Ministry of Education Hainan UniversityHaikou 570228China Hainan Provincial Key Laboratory of Fine Chemicals Hainan UniversityHaikou 570228China

This study aims to analyze the coking process and propose an effective method for the reutilization of fluid catalytic cracking(FCC)coke ***,we analyzed the basic characteristics and chemical composition of FCC coke *** results showed that the main components were carbon,oxygen,and aluminum,accounting for 60.8%,26.6%,and 11.5%,*** the conventional catalytic cracking reaction temperature from 500℃ to 600℃,the formation of the first aromatic hydrocarbon was particularly important for the formation of *** condensation of oil-gas-entrained catalyst particles and their heavy components was the physical cause of coking,while the dehydrogenation condensation reaction of oil-gas heavy components was the chemical *** addition,the membrane prepared by powdered coke had excellent photothermal conversion ability,which could be heated to more than 110℃ within 360 s under two fixed light *** evaporation rate of photothermal water was 5.89 kg m^(2) h^(−1),which has great industrial application *** works provide a novel and effective method of separation membrane for the reutilization of FCC coke blocks.

关键词： Coking process Reutilization of FCC coke Carbonaceous deposition Membrane Photothermal conversion

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Two-photon polymerization-based 4D printing and its applications

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International Journal of Extreme Manufacturing 2024年第1期6卷 1-25页

作者： Bingcong Jian Honggeng Li Xiangnan he Rong Wang Hui Ying Yang qi Ge Shenzhen Key Laboratory of Soft Mechanics&Smart Manufacturing Southern University of Science and TechnologyShenzhen 518055People’s Republic of China Department of Mechanical and Energy Engineering Southern University of Science and TechnologyShenzhen 518055People’s Republic of China Pillar of Engineering Product Development Singapore University of Technology and Design8 Somapah RoadSingapore 487372Singapore

Two-photon polymerization(TPP)is a cutting-edge micro/nanoscale three-dimensional(3D)printing technology based on the principle of two-photon *** surpasses the diffraction limit in achieving feature sizes and excels in fabricating intricate 3D micro/nanostructures with exceptional *** concept of 4D entails the fabrication of structures utilizing smart materials capable of undergoing shape,property,or functional changes in response to external stimuli over *** integration of TPP and 4D printing introduces the possibility of producing responsive structures with micro/nanoscale accuracy,thereby enhancing the capabilities and potential applications of both *** paper comprehensively reviews TPP-based 4D printing technology and its diverse ***,the working principles of TPP and its recent advancements are ***,the optional4D printing materials suitable for fabrication with TPP are ***,this review paper highlights several noteworthy applications of TPP-based 4D printing,including domains such as biomedical microrobots,bioinspired microactuators,autonomous mobile microrobots,transformable devices and robots,as well as anti-counterfeiting *** conclusion,this paper provides valuable insights into the current status and future prospects of TPP-based4D printing technology,thereby serving as a guide for researchers and practitioners.

关键词： two-photonpolymerization 4D printing nano/micro fabrication microrobot

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Recent advances in multifunctional shape memory photonic crystals and practical applications

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Nano Research 2024年第1期17卷 79-96页

作者： Yong qi Shufen Zhang State Key Laboratory of Fine Chemicals Frontier Science Center for Smart MaterialsDalian University of TechnologyDalian 116024China

Shape memory photonic crystals(SMPCs)are smart composite materials with changeable structural color integrated by shape memory polymer and photonic *** can produce one or more temporary shapes through nanoscale deformation,memorizing current *** can be recovered to their original shapes or some intermediate states under external stimuli,accompanied by the variation of structural *** porous carriers with built-in sensing properties,SMPCs promoted the interdisciplinary development of nanophotonic technology in materials science,environmental engineering,biomedicine,chemical engineering,and ***,the recent progress on multifunctional SMPCs and practical applications,including traditional and cold programmable SMPCs,is summarized and *** primary concern is shape programming at the nanoscale that has demonstrated numerous attractive functions,including smart sensing,ink-free printing,solvent detection,reprogrammable gradient wetting,and controllable bubble transportation,under variations of the surface *** aims to figure out the nanoscale shape memory effects on structural color conversion and additional performance,inspiring the fabrication of the next generation of ***,perspectives on future research directions and applications are also *** is believed that multifunctional SMPCs are powerful nanophotonic tools for the interdisciplinary development of numerous disciplines in the future.

关键词： photonic crystal shape memory structural color cold programmable shape recovery

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Adaptive sampling for corrugated plate digitization using a laser displacement sensor

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Science China(Technological Sciences) 2024年第5期67卷 1510-1523页

作者： WU ChengXing qi qi CheN BaiJin YANG JiXiang DING Han State Key Laboratory of Intelligent Manufacturing Equipment and Technology School of Mechanical Science and EngineeringHuazhong University of Science and TechnologyWuhan430074China State Key Laboratory of Intelligent Manufacturing Equipment and Technology School of Materials Science and EngineeringHuazhong University of Science and TechnologyWuhan430074China

The surface quality of a corrugated plate directly determines the heat transfer property of the thermal power mechanical *** detection methods are impractical for real-world production,being slow and *** contrast,the point laser displacement sensor,employing the optical triangle method,emerges as a promising device for assessing parts with variable curvature and highly reflective *** its benefits,high-density sampling by an innate frequency introduces challenges such as data redundancy and a poor signal-to-noise ratio,potentially affecting the efficiency and precision of subsequent data *** address these challenges,adjustable frequency data sampling has been developed for this sensor,allowing adaptive sampling for corrugated plate *** process begins with surface digitization to extract discrete points,which are transformed into intersection curves using the B-spline fitting ***,dominant points are identified,considering multigeometric constraints for curvature and arch ***,the sampling signal is adjusted based on the distribution information of dominant *** results indicate that the proposed method effectively minimizes redundant sampling without compromising the accurate capture of essential geometric features.

关键词： corrugated plate laser displacement sensor adaptive sampling dominant point curvature arch height

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