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Spark Plasma Sintering of Mg-based Alloys:Microstructure,Mechanical Properties,Corrosion Behavior,and Tribological Performance

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Journal of Magnesium and Alloys 2024年第2期12卷 405-442页

作者： Alessandro M.Ralls moham.adreza daroonparvar Pradeep L.Menezes Department of Mechanical Engineering University of Nevada RenoRenoNV89557United States

Within the past ten years,spark plasma sintering(SPS)has become an increasingly popular process for Mg *** the SPS process,interparticle diffusion of compressed particles is rapidly achieved due to the concept of Joule *** to traditional and additive manufacturing(AM)techniques,SPS gives unique control of the structural and microstructural features of Mg *** doing so,their mechanical,tribological,and corrosion properties can be *** great advancements in this field have been made,these pieces of knowledge are scattered and have not been contextualized into a single *** motivation of this work is to address this scientific gap and to provide a groundwork for understanding the basics of SPS manufacturing for *** do so,the existing body of SPS Mg literature was first surveyed,with a focus on their structural formation and degradation *** was found that successful Mg SPS fabrication highly depended on the processing temperature,particle size,and particle *** addition of metal and ceramic composites also affected their microstructural features due to the Zener pinning *** degradative environments,their performance depends on their structural features and whether they have secondary phased *** industrial applications,SPS'd Mg was found to have great potential in biomedical,hydrogen storage,battery,automotive,and recycling *** prospects to advance the field include using Mg as a doping agent for crystallite size refinement and using bulk metallic Mg-based glass powders for amorphous SPS *** these findings,the interactions of multi-composites on the processing-structure-property relationships of SPS Mg is not well *** total,this work will provide a useful direction in the SPS field and serve as a milestone for future Mg-based SPS manufacturing.

关键词： Spark plasma sintering Magnesium alloys Nanocrystalline Tribology Mechanical properties Corrosion

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Effects of bond coat and top coat(including nano zones) structures on morphology and type of formed transient stage oxides at pre-heat treated nano NiCrAlY/nano ZrO_2-8%Y_2O_3 interface during oxidation

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Journal of Rare Earths 2015年第9期33卷 983-994页

作者： moham.adreza daroonparvar Department of Materials Engineering Faculty of Engineering Azad UniversityRoudehen Branch

Bond coat geometry is able to significantly influence thermally grown oxide （TGO） layer formation and growth in thermal barrier coating systems at the onset of oxidation. Moreover, nanostructured yttria stabilized zirconia coating with three model structure （including nano zones） could reduce oxygen partial pressure to the formation pressure of continues alumina oxide scale which was able to protect the substrate from extra oxidation and corrosion. Thus, nano NiCrA1Y/nano YSZ and normal NiCrA1Y/nano YSZ coatings were prepared by air plasma spray method and then evaluated by high temperature oxidation test at 1000℃ for 160 h. As-sprayed samples were also pre-oxidized at 1000 ℃ for 48 h and then examined by electrochemical polarization test. The corrosion rate of the pre-oxidized nano NiCrA1Y/nano YSZ coating was estimated to be the lowest compared to that of the other samples. It might be related to the formation of continues alumina layer on the nano NiCrA1Y at the onset of oxidation. This continuous layer could reduce the penetration of the aggressive solution into the NiCrA1Y coating and acted as a protective layer （with the lowest anodie current density）. This layer also lessened TGO growth rate at the stages Ⅱ and Ⅲ of the growth.

关键词： ceramics plasma deposition X-ray diffraction diffusion rare earths

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Surface modification of magnesium alloys using thermal and solid-state cold spray processes:Challenges and latest progresses

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Journal of Magnesium and Alloys 2022年第8期10卷 2025-2061页

作者： moham.adreza daroonparvar Hamid Reza Bakhsheshi-Rad Abbas Saberi Mahmood Razzaghi Ashish K Kasar Seeram Ramakrishna Pradeep L.Menezes Manoranjan Misra Ahmad Fauzi Ismail Safian Sharif Filippo Berto Department of Mechanical Engineering University of NevadaRenoNV89501USA Advanced Materials Research Center Department of Materials EngineeringNajafabad BranchIslamic Azad UniversityNajafabadIran Department of Mechanical Engineering National University of Singapore9 Engineering Drive 1Singapore 117576Singapore Department of Chemical and Materials Engineering University of NevadaRenoNV89501USA Advanced Membrane Technology Research Center(AMTEC) Universiti Teknologi MalaysiaJohor Bahru 81310JohorMalaysia Faculty of Engineering Universiti Teknologi MalaysiaJohor Bahru 81310JohorMalaysia Department of Mechanical and Industrial Engineering Norwegian University of Science and Technology7491 TrondheimNorway

Potential engineering applications of magnesium(Mg)and Mg-based alloys,as the lightest structural metal,have made them a popular subject of ***,the inferior corrosion and wear characteristics significantly limit their application *** is widely recognized that surface treatment is the most commonly utilized technique for remarkably improving a substrate’s surface *** methods have been introduced for the surface treatment of Mg and Mg-based alloys to improve their corrosion behavior and tribological *** these,thermal spray(TS)technology provides several methods for deposition of various functional metallic,ceramic,cermet,or other coatings tailored to particular *** researches have shown the tremendous potential for thermal spray coated Mg alloys for biomedical and industrial *** this context,the cold spray(CS)method,as a comparatively new TS coating technique,can generate the coating layer using kinetic energy rather than combined thermal and kinetic energies,like the high-velocity oxy-fuel(HVOF)spray ***,the CS process,as a revolutionary method,is able to repair and refurbish with a faster turnaround time;it also provides solutions that do not require dealing with the thermal stresses that are part of the other repair processes,such as welding or other TS processes using a high-temperature *** this review paper,the recently designed coatings that are specifically applied to Mg alloys(primarily for industrial applications)employing various coating processes are *** of the increased utilization of CS technology for both 3D printed(additively manufactured)coatings and repair of structurally critical components,the most recent CS methods for the surface treatment,repair,and refurbishment of Mg alloys as well as their benefits and restrictions are then discussed and reviewed in ***,the prospects of this field of study are briefly discussed,along with a summa

关键词： Mg-based alloys Surface modification Thermal and cold spray processes Corrosion behavior Wear resistance

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Pitting corrosion behavior and corrosion protection performance of cold sprayed double layered noble barrier coating on magnesium-based alloy in chloride containing solutions

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Journal of Magnesium and Alloys 2023年第9期11卷 3099-3119页

作者： M.daroonparvar A.Helmer A.M.Ralls M.U.Farooq Khan A.K.Kasar R.K.Gupta M.Misra S.Shao P.L.Menezes N.Shamsaei National Center for Additive Manufacturing Excellence Auburn UniversityAuburnAL 36849USA Department of Mechanical Engineering Auburn UniversityAuburnAL 36849USA Department of Materials Science and Engineering College of EngineeringNorth Carolina State University911 Partners WayRaleighNC 27695USA Department of Mechanical Engineering University of Nevada RenoRenoNV 89501USA Department of Nuclear Engineering and Radiological Sciences University of MichiganAnn ArborMI 48105 USA Department of Chemical and Materials Engineering University of Nevada RenoNV 89501USA

Nitrogen processed, cold sprayed commercially pure(CP)-Al coatings on Mg-based alloys mostly lack acceptable hardness, wear resistance and most importantly are highly susceptible to localized corrosion in chloride containing solutions. In this research, commercially pure α-Ti top coating having good pitting potential(~1293 mV_(SCE)), high microhardness(HV_(0.025): 263.03) and low wear rate was applied on a CP-Al coated Mg-based alloy using high pressure cold spray technology. Potentiodynamic polarization(PDP) curves indicated that the probability of transition from metastable pits to the stable pits for cold spayed(CS) Al coating is considerably higher compared to that with the CS Ti top coating(for Ti/Al/Mg system). In addition, CS Ti top coating was in the passivation region in most pH ranges even after 48 h immersion in 3.5 wt% NaCl solution. The stored energy in the CS Ti top coating(as a passive metal) was presumed to be responsible for the easy passivation. Immersion tests indicated no obvious pits formation on the intact CS Ti top coating surface and revealed effective corrosion protection performance of the CS double layered noble barrier coatings on Mg alloys in 3.5 wt% NaCl solution even after 264 h.

关键词： Ti coating Mg alloys Localized corrosion Passivity Dislocation density Crystallite size

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Investigation of three steps of hot corrosion process in Y_2O_3 stabilized ZrO_2 coatings including nano zones

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Journal of Rare Earths 2014年第10期32卷 989-1002页

作者： moham.adreza daroonparvar Muhamad Azizi Mat Yajid Noordin Mohd Yusof Hamid Reza BakhsheshiRad Esah Hamzah Mohsen Nazoktabar Department of Materials Manufacturing and Industrial EngineeringFaculty of Mechanical EngineeringUniversiti Teknologi Malaysia Department of Mechanical Engineering Faculty of EngineeringRoudehen Islamic Azad University

Phase transformation of tetragonal ZrO2 to monoclinic phase and also increment of bond coat oxidation kinetic（TGO thickening） can substantially restrict the life time of thermal barrier coating systems（TBCs）. So, nanostructured and conventional Y2O3 stabilized ZrO2 coatings were evaluated in fused V2O5-Na2SO4 salts during thermal exposure in air. Microstructural characterization showed lower hot corrosion products（monoclinic zirconia, YVO4 crystals） formation and reduction of TGO thickness in thermal barrier coating system consisting of nanostructured Y2O3 stabilized ZrO2（YSZ） top coat. It was found that inhomogeneities, pores and micro-cracks played a principal role in the molten salts infiltration into the YSZ coating during three steps of hot corrosion process. In the nanostructured YSZ coating with tri-model structure, nano zones which surrounded by fully molten parts could fill the aforementioned defects and could act as barrier for the oxygen and corrosive molten salts penetration into the TBC.

关键词： nano zones plasma deposition diffusion oxidation rare earths

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Effect of Y_2O_3 stabilized ZrO_2 coating with tri-model structure on bi-layered thermally grown oxide evolution in nano thermal barrier coating systems at elevated temperatures

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Journal of Rare Earths 2014年第1期32卷 57-77页

作者： moham.adreza daroonparvar Muhamad Azizi Mat Yajid Noordin Mohd Yusof Hamid Reza Bakhsheshi-Rad Z.Valefi Esah Hamzah Department of Materials Manufacturing and Industrial Engineering Faculty of Mechanical Engineering Universiti Teknologi Malaysia School of Metallurgy and Materials College of Engineering University of Tehran

Bi-layered thermally grown oxide （TGO） layer plays a major role in the spallation of Y2O3 stabilized ZrO2 （YSZ） layer form the bond coat in the thermal barrier coating （TBC） systems during oxidation. On the other hand, bi-layered TGO formation and growth in the TBC systems with nanostructured YSZ have not been deeply investigated during cyclic oxidation. Hence, Inconel 738/NiCrAlY/normal YSZ and Inconel 738/NiCrAlY/nano YSZ systems were pre-oxidized at 1000 °C and then subjected to cyclic oxidation at 1150 °C. According to microstructural observations, nanostructured YSZ layer over the bond coat should have less mi-cro-cracks and pinholes, due to the compactness of the nanostructure and the presence of nano zones that resulted in lower O infiltration into the nanothermal barrier coating system, formation of thinner and nearly continuous mono-layered thermally grown oxide on the bond coat during pre-oxidation, lower spinels formation at the Al2O3/YSZ interface and finally, reduction of bi-layered thermally grown oxide thickness during cyclic oxidation. It was found that pre-heat treatment and particularly coating microstructure could influence microstructural evolution （bi-layered TGO thickness） and durability of thermal barrier coating systems during cyclic oxidation.

关键词： spinels oxidation three stages TGO growth pre-heat treatment rare earths

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氟化处理对植入材料Mg-Ca二元合金腐蚀行为的影响(英文)

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Transactions of Nonferrous Metals Society of China 2013年第3期23卷 699-710页

作者： Hamid Reza Bakhsheshi-Rad Mohd Hasbullah Idris Moha mmed Rafiq Abdul Kadir moham.adreza daroonparvar Materials Engineering Department Faculty of Mechanical EngineeringUniversiti Teknologi MalaysiaSkudai 81310JohorMalaysia Department of Biomechanics & Biomedical Materials Faculty of Biomedical Engineering & Health SciencesUniversiti Teknologi MalaysiaSk udai 81310JohorMalaysia

在室温下,将Mg-0.5Ca合金在不同浓度的氢氧化钠和HF溶液浸渍不同的时间,研究HF处理对合金腐蚀行为的影响。采用原子力显微镜、X射线衍射、场发射扫描电子显微镜表征样品的微观组织变化。通过动电位极化和Kokubo溶液浸泡试验测试样品的... 详细信息

在室温下,将Mg-0.5Ca合金在不同浓度的氢氧化钠和HF溶液浸渍不同的时间,研究HF处理对合金腐蚀行为的影响。采用原子力显微镜、X射线衍射、场发射扫描电子显微镜表征样品的微观组织变化。通过动电位极化和Kokubo溶液浸泡试验测试样品的耐腐蚀性。结果表明,与35%HF处理的样品相比,经40%HF溶液处理的Mg-0.5Ca合金具有更均匀、更致密、更薄的涂层(12.6μm)。电化学测试表明,在Kokubo溶液中,经氟化物处理的Mg-0.5Ca合金样品的耐腐蚀性比未处理样品的高35倍;前者的体外降解速率远远低于后者的。在40%HF溶液处理过的样品表面只出现了一些腐蚀点,而未经处理的样品完全被腐蚀产物覆盖且出现了分层现象。40%HF处理的Mg-0.5Ca合金,具有低的降解速率和良好的生物相容性,是一种有潜力的植入材料。

关键词： Mg-Ca合金表面处理腐蚀行为生物相容性

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新型PEO/纳米结构ZrO_2镁合金涂层的抗菌活性及腐蚀行为（英文）

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Transactions of Nonferrous Metals Society of China 2018年第8期28卷 1571-1581页

作者： moham.adreza daroonparvar Muhamad Azizi MAT YAJID Rajeev KUMAR GUPTA Noordin MOHD YUSOF Hamid Reza BAKHSHESHI-RAD Hamidreza GHANDVAR Ehsan GHASEMI Department of Materials Manufacturing and Industrial EngineeringFaculty of Mechanical Engineering Universiti Tetalologi Malaysia 81310 Johor Bahru Johor Malaysia Department of Chemical and Biomilecular Engineering Corrosion Engineering Program The University of Akron Akron OH-44325 United States of America Advanced Materials Research Center Department of Materials Engineering Najafabad Branch Islamic Azad University Najafabad Iran Department of Clinical Sciences Faculty of Veterinary Medicine University of Tehran Tehran Iran

为了增强镁合金的耐腐蚀性和抗菌活性,先采用等离子体电解氧化(PEO)在镁合金上制备一层结合层,再用空气等离子喷涂(APS)制备纳米结构ZrO_2表面涂层。采用电化学试验研究涂层样品的腐蚀行为,采用琼脂扩散法对其进行大肠杆菌病原菌抑菌活... 详细信息

为了增强镁合金的耐腐蚀性和抗菌活性,先采用等离子体电解氧化(PEO)在镁合金上制备一层结合层,再用空气等离子喷涂(APS)制备纳米结构ZrO_2表面涂层。采用电化学试验研究涂层样品的腐蚀行为,采用琼脂扩散法对其进行大肠杆菌病原菌抑菌活性评价,并与无涂层样品进行对比。与PEO涂层和无涂层镁合金相比,PEO/纳米ZrO_2涂层样品的腐蚀电流密度最低,电荷传递阻力最高,相位角和阻抗模量最高。PEO结合涂层被纳米ZrO_2表面涂层完全密封,能够显著延缓侵蚀性离子向镁合金表面迁移,显著提高镁合金在模拟体液(SBF)中的耐蚀性。此外,PEO/纳米ZrO_2涂层的抗菌活性也高于PEO涂层和无涂层镁合金,这是由于ZrO_2纳米颗粒通过作用于细胞膜而降低了大肠杆菌的生长速率。

关键词：镁合金陶瓷涂层材料显微组织扫描电镜

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Corrosion Behavior of Heat Treated Nickel-Aluminum Bronze Alloy in Artificial Seawater

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Materials Sciences and Applications 2011年第11期2卷 1542-1555页

作者： Ashkan Vakilipour Takaloo mohammad Reza daroonparvar Mehdi Mazar Atabaki Kamran Mokhtar 不详

The effect of microstructure of nickel-aluminum bronze alloy (NAB) on the corrosion behavior in artificial seawater is studied using linear polarization, impedance and electrochemical noise tests. The alloy was heat treated in different heating cycles including quenching, normalizing and annealing. Microstructure of the specimens was characterized before and after heat treatment by optical microscopy and scanning electron microscopy. Results showed that the value of pearlite phase in the normalized alloy is much more than other specimens, leading to higher corrosion resistance. Polarization test showed that starting point of passivation in the polarization of the normalized alloy is lower than other specimens. The dissolution of Mn and Fe rich phases increased the Mn and Fe contents in solid solution, and this enhanced the passivation power of the surface of the alloy. The effect of the alloying elements was seen by a lower corrosion potential and an inflexion at around 280 mV (SCE) in the polarization curve, indicating the preferential dissolution of some elements beyond that potential. The polarization curve showed that the anodic polarization behavior of the alloy in the solution was essentially controlled by the intermetallic phases, mainly containing Cu. Two types of corrosion, pitting and selective corrosion, were observed in the specimens after being exposed to artificial seawater.

关键词： Nickel-Aluminum Bronze Alloy Heat Treatment Corrosion Microstructure

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纳米氧化铝作为第三层对热障涂层中热生长氧化物层的改善(英文)

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Transactions of Nonferrous Metals Society of China 2013年第5期23卷 1322-1333页

作者： moham.adreza daroonparvar Muhamad Azizi Mat YAJID Noordin Mohd YUSOF Saeed FAR AHANY mohammad Sakhawat HUSSAIN Hamid Reza BAKHSHESHIRAD Z.VALEFI Ahmad ABDOLAHI Department of Materials Manufacturing and Industrial EngineeringFaculty of Mechanical EngineeringUniversiti Teknologi Malaysia School of Metallurgy and Materials College of EngineeringUniversity of Tehran

在热障涂层的顶层与连接层界面之间会生成热生长氧化物层。当涂层热暴露在空气中时,这种热生长氧化物的生长会导致陶瓷层与连接层的剥落。研究了4种大气等离子喷涂热障涂层在空气中的耐高温氧化性能。将这4种涂层放在1000°C的电炉中在... 详细信息

在热障涂层的顶层与连接层界面之间会生成热生长氧化物层。当涂层热暴露在空气中时,这种热生长氧化物的生长会导致陶瓷层与连接层的剥落。研究了4种大气等离子喷涂热障涂层在空气中的耐高温氧化性能。将这4种涂层放在1000°C的电炉中在空气下分别保温24、48和120h。组织观察表明,在纳米NiCrAlY/YSZ/纳米Al2O3涂层中,热生长氧化物层的生长速率远比其它3种涂层中的低。EDS和XRD分析表明,在热生长氧化物(Al2O3)涂层上,生成了Ni(Cr,Al)2O4混合氧化物(尖晶石型)和NiO,在纳米NiCrAlY/YSZ/纳米Al2O3涂层中,这种生长在Al2O3层上的有害混合氧化物层的厚度比在其它涂层中的低很多。

关键词：高温氧化纳米热障涂层热生长氧化物尖晶石

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