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Chinese Journal of Aeronautics 2024年第9期37卷 521-534页

作者： benkai li Wenfeng DING YeJun ZHU Changhe li Yanbin ZHANG Min YANG Xiao MA Mingzheng liU Xin CUI School of Mechanical Engineering Qingdao University of TechnologyQingdao 266520China National Key Laboratory of Science and Technology on Helicopter Transmission Nanjing University of Aeronautics and AstronauticsNanjing 210016China College of Engineering Nanjing Agricultural UniversityNanjing 210031China

The machining surface integrity of aero-engine turbine disc slots has a significant impact on their fatigue life and service performance,and achieving efficiency and high-precision machining is still a great *** high machining requirements of future aeroengine turbine disc slots will be difficult to satisfy using the broaching *** addition,existing methods of slot machin-ing face difficulties in ensuring surface *** study explored a cup shaped electroplated Cubic Boron Nitride(CBN)abrasive wheel for profile grinding the turbine disc slots of FGH96 powder metallurgy *** matrix structure of the cup shaped abrasive wheel was designed and verified.A profile grinding experiment was conducted for fir-tree slots on a five-axis machining *** accuracy and the surface integrity were *** show that the key dimension detection results of the slots were within the allowable tolerance ***,an average sur-face roughness Ra of 0.55μm was achieved,the residual stress was compressive,the plastic defor-mation layer thickness was less than 5μm,and the hardening layer thickness was less than 20μ*** research findings provide a new approach to machining the slots of aviation engine turbine discs and guidance for the high-quality processing of complex components.

关键词： Profile grinding Surface integrity Cup shaped CBN abrasive wheel Turbine disc slots FGH96

Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO_(2)Nanofluid

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Chinese Journal of Mechanical Engineering 2024年第2期37卷 115-136页

作者： Yusuf Suleiman Dambatta Changhe li Mohd Sayuti Ahmed A D Sarhan Min Yang benkai li Anxue Chu Mingzheng liu Yanbin Zhang Zafar Said Zongming Zhou School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China Mechanical Engineering Department Ahmadu Bello UniversityZaria 810106Nigeria Mechanical Engineering Department University of Malaya50603 Kuala LumpurMalaysia Department of Mechanical Engineering King Fahd University of Petroleum&Minerals31261 DhahranSaudi Arabia State Key Laboratory of Ultra-Precision Machining Technology Department of Industrial and Systems Engineer-ingThe Hong Kong Polytechnic UniversityHong KongChina College of Engineering University of Sharjah27272 SharjahUnited Arab Emirates Hanergy(Qingdao)Lubrication Technology Co. Ltd.Qingdao 266100China

Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining *** involve the spray of an infinitesimal amount of mist-like lubricants during machining *** MQL system is affirmed to exhibit an excellent machining performance,and it is highly *** nanofluids are understood to exhibit excellent lubricity and heat evacuation capability,compared to pure oil-based MQL *** have shown that the surface quality and amount of energy expended in the grinding operations can be reduced considerably due to the positive effect of these *** work presents an experimental study on the tribological performance of SiO_(2)nanofluid during grinding of Si_(3)N_(4)*** effect different grinding modes and lubrication systems during the grinding operation was also *** concentrations of the SiO_(2)nanofluid was manufactured using canola,corn and sunflower *** quantitative evaluation of the grinding process was done based on the amount of grinding forces,specific grinding energy,frictional coefficient,and surface *** was found that the canola oil exhibits optimal lubrication performance compared to corn oil,sunflower oil,and traditional lubrication ***,the introduction of ultrasonic vibrations with the SiO_(2)nanofluid in MQL system was found to reduce the specific grinding energy,normal grinding forces,tangential grinding forces,and surface roughness by 65%,57%,65%,and 18%***,regression analysis was used to obtain an optimum parameter *** observations from this work will aid the smooth transition towards ecofriendly and sustainable machining of engineering ceramics.

关键词： Minimum quantity lubrication(MQL) Ultrasonic assisted grinding(UAG) Eco-friendly lubricants Nanofluid Grinding Ceramic

Grinding temperature and energy ratio coefficient in MQL grinding of high-temperature nickel-base alloy by using different vegetable oils as base oil

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Chinese Journal of Aeronautics 2016年第4期29卷 1084-1095页

作者： li benkai li Changhe Zhang Yanbin Wang Yaogang Jia Dongzhou Yang Min School of Mechanical Engineering Qingdao Technological University

Vegetable oil can be used as a base oil in minimal quantity of lubrication (MQL). This study compared the performances of MQL grinding by using castor oil, soybean oil, rapeseed oil, corn oil, sunflower oil, peanut oil, and palm oil as base oils. A K-P36 numerical-control precision surface grinder was used to perform plain grinding on a workpiece material with a high-temperature nickel base alloy. A YDM-III 99 three-dimensional dynamometer was used to measure grinding force, and a clip-type thermocouple was used to determine grinding temperature. The grinding force, grinding temperature, and energy ratio coefficient of MQL grinding were compared among the seven vegetable oil types. Results revealed that (1) castor oil-based MQL grinding yields the lowest grinding force but exhibits the highest grinding temperature and energy ratio coefficient; (2) palm oil-based MQL grinding generates the second lowest grinding force but shows the lowest grinding temperature and energy ratio coefficient; (3) MQL grinding based on the five other vegetable oils produces similar grinding forces, grinding temperatures, and energy ratio coefficients, with values ranging between those of castor oil and palm oil; (4) viscosity significantly influences grinding force and grinding temperature to a greater extent than fatty acid varieties and contents in vegetable oils; (5) although more viscous vegetable oil exhibits greater lubrication and significantly lower grinding force than less viscous vegetable oil, high viscosity reduces the heat exchange capability of vegetable oil and thus yields a high grinding temperature; (6) saturated fatty acid is a more efficient lubricant than unsaturated fatty acid; and (7) a short carbon chain transfers heat more effectively than a long carbon chain. Palm oil is the optimum base oil of MQL grinding, and this base oil yields 26.98 N tangential grinding force, 87.10 N normal grinding force, 119.6 degrees C grinding temperature, and 42.7% energy ratio coeffi

关键词： Base oil Carbon chain length Energy ratio coefficient Grinding force Grinding temperature MQL grinding Vegetable oil Viscosity

Prediction on grinding force during grinding powder metallurgy nickel-based superalloy FGH96 with electroplated CBN abrasive wheel

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Chinese Journal of Aeronautics 2021年第8期34卷 65-74页

作者： benkai li Chenwei DAI Wenfeng DING Changyong YANG Changhe li Olga KUliK Vyacheslav SHUMYACHER National Key Laboratory of Science and Technology on Helicopter Transmission Nanjing University of Aeronautics and AstronauticsNanjing 210016China College of Mechanical Engineering Suzhou University of Science and TechnologySuzhou 215009China School of Mechanical Engineering Qingdao University of TechnologyQingdao 266520China Volzhsky Polytechnic Institute(Branch)Volgograd State Technical University 42a Engelsa StreetVolzhskyVolgograd Region 404121Russia

In this article,a grinding force model,which is on the basis of cutting process of single abrasive grains combined with the method of theoretical derivation and empirical formula by analyzing the formation mechanism of grinding force,was *** key factors have been taken into accounts in this model,such as the contact friction force between abrasive grains and materials,the plastic deformation of material in the process of abrasive plowing,and the shear strain effect of material during the process of cutting chips *** model was finally validated by the orthogonal grinding experiment of powder metallurgy nickel-based superalloy FGH96 by using the electroplated CBN abrasive *** force values of prediction and experiment were in good *** errors of tangential grinding force and normal grinding force were 9.8%and 13.6%,*** contributions of sliding force,plowing force and chip formation force were also *** addition,the tangential forces of sliding,plowing and chip formation are 14%,19%and 11%of the normal forces on average,*** pro-posed grinding forcemodel is not only in favor of optimizing the grinding parameters and improving grinding efficiency,but also contributes to study some other grinding subjects(*** wheel wear,grinding heat,residual stress).

关键词： Electro-plated CBN abrasive wheel Grinding force model Grinding mechanism Orthogonal experiment Powder metallurgy nickel-based superalloy FGH96

Material Removal Mechanism and Force Modeling in Ultrasonic Vibration-Assisted Micro-Grinding Biological Bone

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Chinese Journal of Mechanical Engineering 2023年第5期36卷 20-44页

作者： Jingang Sun Changhe li Zongming Zhou Bo liu Yanbin Zhang Min Yang Teng Gao Mingzheng liu Xin Cui benkai li Runze li Yusuf Suleiman Dambatta Shubham Sharma School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China Hanergy(Qingdao)Lubrication Technology Co. Ltd.Qingdao 266520China Sichuan Future Aerospace Industry LLC. Shifang 618400China Department of Biomedical Engineering University of Southern CaliforniaLos AngelesCA 90089USA Mechanical Engineering Department Ahmadu Bello UniversityZaria 810106Nigeria Department of Mechanical Engineering and Advanced Materials Science Regional Center for Extension and DevelopmentCouncil of Scientifc and Industrial Research(CSIR)-Central Leather Research Institute(CLRI)Jalandhar 144021India

Micro-grinding with a spherical grinding head has been deemed an indispensable method in high-risk surgeries, such as neurosurgery and spine surgery, where bone grinding has long been plagued by the technical bottleneck of mechanical stress-induced crack damage. In response to this challenge, the ultrasound-assisted biological bone micro-grinding novel process with a spherical grinding head has been proposed by researchers. Force modeling is a prerequisite for process parameter determination in orthopedic surgery, and the difculty in establishing and accurately predicting bone micro-grinding force prediction models is due to the geometric distribution of abrasive grains and the dynamic changes in geometry and kinematics during the cutting process. In addressing these critical needs and technical problems, the shape and protrusion heights of the wear particle of the spherical grinding head were frst studied, and the gradual rule of the contact arc length under the action of high-speed rotating ultrasonic vibration was proposed. Second, the mathematical model of the maximum thickness of undeformed chips under ultrasonic vibration of the spherical grinding head was established. Results showed that ultrasonic vibration can reduce the maximum thickness of undeformed chips and increase the range of ductile and bone meal removals, revealing the mechanism of reducing grinding force. Further, the dynamic grinding behavior of diferent layers of abrasive particles under diferent instantaneous interaction states was studied. Finally, a prediction model of micro-grinding force was established in accordance with the relationship between grinding force and cutting depth, revealing the mechanism of micro-grinding force transfer under ultrasonic vibration. The theoretical model’s average deviations are 10.37% in x-axis direction, 6.85% in y-axis direction, and 7.81% in z-axis direction compared with the experimental results. This study provides theoretical guidance and technical sup

关键词： Spherical grinding head Gradual contact arc length Maximum undeformed chip thickness Microgrinding force

Nanoparticle-enhanced coolants in machining:mechanism,application,and prospects

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Frontiers of Mechanical Engineering 2023年第4期18卷 1-47页

作者： Shuguo HU Changhe li Zongming ZHOU Bo liU Yanbin ZHANG Min YANG benkai li Teng GAO Mingzheng liU Xin CUI Xiaoming WANG Wenhao XU Y.S.DAMBATTA Runze li Shubham SHARMA School of Mechanical and Automotive Engineering Qingdao University of TechnologyQingdao 266520China Hanneng(Qingdao)Lubrication Technology Co. Ltd.Qingdao 266100China Sichuan New Aviation TA Technology Co. Ltd.Shifang 618400China Mechanical Engineering Department Ahmadu Bello UniversityZaria 810106Nigeria Massachusetts Institute of Technology CambridgeMA 02139USA Department of Mechanical Engineering IK Gujral Punjab Technical UniversityPunjab 144603India

Nanoparticle-enhanced coolants(NPECs)are increasingly used in minimum quantity lubrication(MQL)machining as a green lubricant to replace conventional cutting fluids to meet the urgent need for carbon emissions and achieve sustainable ***,the thermophysical properties of NPEC during processing remain unclear,making it difficult to provide precise guidance and selection principles for industrial ***,this paper reviews the action mechanism,processing properties,and future development directions of ***,the laws of influence of nano-enhanced phases and base fluids on the processing performance are revealed,and the dispersion stabilization mechanism of NPEC in the preparation process is ***,the unique molecular structure and physical properties of NPECs are combined to elucidate their unique mechanisms of heat transfer,penetration,and antifriction ***,the effect of NPECs is investigated on the basis of their excellent lubricating and cooling properties by comprehensively and quantitatively evaluating the material removal characteristics during machining in turning,milling,and grinding *** showed that turning of Ti‒6Al‒4V with multi-walled carbon nanotube NPECs with a volume fraction of 0.2%resulted in a 34%reduction in tool wear,an average decrease in cutting force of 28%,and a 7%decrease in surface roughness Ra,compared with the conventional flood ***,research gaps and future directions for further applications of NPECs in the industry are presented.

关键词： nanoparticle-enhanced coolant minimum quantity lubrication biolubricant thermophysical properties turning milling grinding

Regulating Signal Pathway Triggers Circular Reactive Oxygen Species Production to Augment Oxidative Stress with Enzyme-Activated Nanoparticles

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CCS Chemistry 2024年第3期6卷 693-708页

作者： benkai Bao Qiong Yuan Qian Feng ling li Meiqi li Yanli Tang Key Laboratory of Analytical Chemistry for life Science of Shaanxi Province Key Laboratory of Applied Surface and Colloid ChemistryMinistry of EducationSchool of Chemistry and Chemical EngineeringShaanxi Normal UniversityXi’anShaanxi Province 710119

Regulating antioxidative stress pathways to augment oxidative stress and enhance antitumor therapy is highly desirable but very ***,we initiated a multifunctional nanoparticle to regulate the Keap1-Nrf2 antioxidative stress pathway to promote cancer cell *** OPFV-SnMP@GE11 nanoparticles were assembled by enzyme-activated OPFV-TLQ,tin mesoporphyrin(SnMP),and ***-SnMP@GE11 accumulated at tumor sites through specific targeting with ***-TLQ was specifically reduced to a photosensitizer OPFVNH2 by endocellular NAD(P)H:quinone oxidoreductase 1(NQO1).Under irradiation,OPFV-NH2 greatly produced reactive oxygen species(ROS)through a type I mechanism,which activated the Keap1-Nrf2 signal pathway and enhanced the transcription of NQO1,resulting in a continuous and explosive generation of ***,SnMP inhibited the activity of heme oxygenase-1(HO-1),further depressing antioxidative *** strategy provides insight into the regulation of the signal pathway to amplify oxidative stress,paving the way to studying the molecular mechanisms of cellular activities to enhance cancer therapy.

关键词： Keap1-Nrf2 pathway enzyme-activated probe reactive oxygen species oxidative stress antitumor therapy

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面向航空发动机的镍基合金磨削技术研究进展

机械工程学报 2019年第1期55卷 189-215页

作者：丁文锋苗情李本凯徐九华南京航空航天大学机电学院南京210016

磨削加工是制造航空发动机镍基合金零件的重要方法。为进一步提高镍基合金磨削加工的材料去除效率、提升工件表面质量,国内外学者开展了诸多基础理论与工艺探索工作。在概述镍基合金材料磨削加工技术发展过程的基础上,全面总结了国内外... 详细信息

磨削加工是制造航空发动机镍基合金零件的重要方法。为进一步提高镍基合金磨削加工的材料去除效率、提升工件表面质量,国内外学者开展了诸多基础理论与工艺探索工作。在概述镍基合金材料磨削加工技术发展过程的基础上,全面总结了国内外学者在镍基合金材料磨削去除机理、磨削工艺特性、磨削加工新方法等方面的主要研究成果,并对镍基合金磨削加工技术的难点与发展趋势进行了展望。

关键词：镍基合金磨削加工材料去除机理砂轮

钎焊CBN砂轮与陶瓷CBN砂轮磨削粉末冶金高温合金的加工性能对比研究

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金刚石与磨料磨具工程 2021年第4期41卷 64-71页

作者：张曦李本凯丁文锋南京航空航天大学机电学院南京210016

采用钎焊CBN砂轮和陶瓷CBN砂轮进行FGH96粉末冶金高温合金磨削对比试验,从磨削力与温度、表面粗糙度以及砂轮磨损等方面对CBN砂轮磨削性能进行评价。结果表明:钎焊CBN砂轮磨削力接近或低于陶瓷CBN砂轮的;在较低进给速度下(≤360 mm/min)... 详细信息

采用钎焊CBN砂轮和陶瓷CBN砂轮进行FGH96粉末冶金高温合金磨削对比试验,从磨削力与温度、表面粗糙度以及砂轮磨损等方面对CBN砂轮磨削性能进行评价。结果表明:钎焊CBN砂轮磨削力接近或低于陶瓷CBN砂轮的;在较低进给速度下(≤360 mm/min),钎焊CBN砂轮磨削温度与陶瓷CBN砂轮的相近,在较高进给速度下(≥540 mm/min),陶瓷CBN砂轮的磨削温度明显高于钎焊CBN砂轮的;在正常磨削条件下,钎焊CBN砂轮磨削后工件的表面粗糙度低于陶瓷CBN砂轮的,且表面粗糙度R_(a)均在0.800μm以下,平均表面粗糙度R_(a)分别为0.508μm和0.529μm。钎焊CBN砂轮工作面磨粒发生材料黏附、磨耗磨损,磨削表面出现材料涂覆等现象;除磨耗磨损、黏附和砂轮堵塞外,由于磨粒破碎和脱落,陶瓷CBN砂轮易在其磨削表面形成深沟槽,降低磨削表面质量。综合分析发现,钎焊CBN砂轮磨削FGH96的性能要优于陶瓷CBN砂轮的。

关键词：粉末冶金高温合金钎焊CBN砂轮陶瓷CBN砂轮砂轮磨损磨削表面

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难加工金属材料磨削加工表面完整性研究进展

航空材料学报 2021年第4期41卷 36-56页

作者：丁文锋李敏李本凯徐九华南京航空航天大学机电学院南京210016

高温合金、钛合金、不锈钢等难加工金属材料在高端装备制造特别是在国防军工领域应用广泛。砂轮磨削是难加工金属材料零件的重要加工方式。然而,磨削过程的力-热强耦合作用对表面完整性影响显著,而表面完整性的优劣对零件服役性能具有... 详细信息

高温合金、钛合金、不锈钢等难加工金属材料在高端装备制造特别是在国防军工领域应用广泛。砂轮磨削是难加工金属材料零件的重要加工方式。然而,磨削过程的力-热强耦合作用对表面完整性影响显著,而表面完整性的优劣对零件服役性能具有直接影响。本文综述了近年来难加工金属材料磨削加工表面完整性的研究进展,全面总结了表面完整性核心要素(如表面粗糙度、残余应力、显微硬度、微观结构等)的创成机理、影响因素及其作用规律以及预测与控制,并对表面完整性控制技术的发展趋势进行了展望。

关键词：磨削表面完整性金属材料