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A strategy for strengthening chaotic mixing of dual shaft eccentric mixers by changing non-Newtonian fluids kinetic energy distribution

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Chinese Journal of Chemical Engineering 2024年第5期69卷 122-134页

作者： Songsong Wang Tong Meng Qian Zhang Changyuan Tao Yundong Wang Zequan Li zuohua liu School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China State Key Laboratory of Coal Mine Disaster Dynamics and Control Chongqing 400044China Department of Chemical Engineering Tsinghua UniversityBeijing 100084China

Efficiently modulating the velocity distribution and flow pattern of non-Newtonian fluids is a critical challenge in the context of dual shaft eccentric mixers for process intensification,posing a significant barrier for the existing technologies.Accordingly,this work reports a convenient strategy that changes the kinetic energy to controllably regulate the flow patterns from radial flow to axial flow.Results showed that the desired velocity distribution and flow patterns could be effectively obtained by varying the number and structure of baffles to change kinetic energy,and a more uniform velocity distribution,which could not be reached normally in standard baffle dual shaft mixers,was easily obtained.Furthermore,a comparative analysis of velocity and shear rate distributions is employed to elucidate the mechanism behind the generation of flow patterns in various dual-shaft eccentric mixers.Importantly,there is little difference in the power number of the laminar flow at the same Reynolds number,meaning that the baffle type has no effect on the power consumption,while the power number of both unbaffle and U-shaped baffle mixing systems decreases compared with the standard baffle mixing system in the transition flow.Finally,at the same rotational condition,the dimensionless mixing time of the U-shaped baffle mixing system is 15.3%and 7.9%shorter than that of the standard baffle and the unbaffle mixing system,respectively,which shows the advantage of the U-shaped baffle in stirring rate.

关键词： Dual shaft “U-shaped”baffle Flow pattern Mixing time Power demand

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Effect of aspect ratio of elliptical stirred vessel on mixing time and flow field characteristics in the absence of baffles

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Chinese Journal of Chemical Engineering 2024年第1期65卷 63-74页

作者： Yuan Yao Peiqiao liu Qian Zhang Zequan Li Benjun Xi Changyuan Tao Yundong Wang zuohua liu School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China Hubei Three Gorges Laboratory Yichang 443007China Department of Chemical Engineering Tsinghua UniversityBeijing 100084China

Elliptical tanks were used as an alternative to circular tanks in order to improve mixing efficiency and reduce mixing time in unbaffled stirred tanks(USTs). Five different aspect ratios of elliptical vessels were designed to compare their mixing time and flow field. Computational fluid dynamics(CFD) simulations were performed using the k–ε model to calculate the mixing time and simulate turbulent flow field features, such as streamline shape, velocity distribution, vortex core region distribution, and turbulent kinetic energy(TKE) transfer. Visualization was also carried out to track the tinctorial evolution of the liquid phase. Results reveal that elliptical stirred tanks can significantly improve mixing performance in USTs. Specifically, the mixing time at an aspect ratio of 2.00 is only 45.3% of the one of a circular stirred tank. Furthermore, the secondary flow is strengthened and the vortex core region increases with the increase of aspect ratio. The axial velocity is more sensitive to the aspect ratio than the circumferential and radial velocity. Additionally, the TKE transfer in elliptical vessels is altered. These findings suggest that elliptical vessels offer a promising alternative to circular vessels for enhancing mixing performance in USTs.

关键词： Mixing time CFD Stirred tank Secondary flow Mixing performance

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Study on cavern evolution and performance of three mixers in agitation of yield-pseudoplastic fluids

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Chinese Journal of Chemical Engineering 2023年第3期55卷 111-122页

作者： Songsong Wang Hong Li Changyuan Tao Renlong liu Yundong Wang zuohua liu School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China Graduate School Chongqing UniversityChongqing 400044China State Key Laboratory of Coal Mine Disaster Dynamics and Control Chongqing 400044China Department of Chemical Engineering Tsinghua UniversityBeijing 100084China

The hydrodynamic performance of three mixers single shaft central mixer(SSC), single shaft off-centred mixer(SSO), dual shaft off-centred mixer(DSO), was investigated in the mixing of yield-pseudoplastic fluids(xanthan gum solutions) in the laminar regime. To explore and determine the efficiency of three mixers, both numerical and experimental approaches were adopted. The fluid rheology was described by the Herschel–Bulkley rheological model. Computational fluid dynamics was employed to simulate the apparent viscosity distribution, mixing time, and the flow pattern inside the stirred tank. The developed model was validated through experimentally measured torque. The influence mechanism of the rotational speed and fluid rheology on the cavern evolution was explored deeply. The performances of three mixers in this work were compared at the constant power input and fluid rheology with respect to the flow pattern, mixing time, and mixing efficiency. The results verify that the faster the rotating speed, the greater influence of the fluid rheology on the cavern evolution, and the more uniform apparent viscosity distribution. Moreover, the mixing time decreases continuously as the increasing power consumption per unit volume, and the dimensionless mixing time of DSO mixer was nearly 42.8% and 6.1% shorter than that of SSC and SCO mixer at the same Reynolds number, respectively. According to the mixing efficiency criteria, these data also revealed that DSO was more efficient than SSC and SSO.

关键词： Cavern Apparent viscosity Mixing Yield-pseudoplastic fluids Computational fluid dynamics(CFD)

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Reduced power consumption in stirred vessel with high solid loading by equipping punched baffles

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Chinese Journal of Chemical Engineering 2023年第4期56卷 203-214页

作者： Xia Xiong zuohua liu Changyuan Tao Yundong Wang Fangqin Cheng Hong Li School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China State Key Laboratory of Coal Mine Disaster Dynamics and Control Chongqing 400044China Department of Chemical Engineering Tsinghua UniversityBeijing 100084China Institute of Resources and Environment Engineering Shanxi UniversityTaiyuan 030006China Graduate School Chongqing UniversityChongqing 400044China

Solid-liquid suspension in stirred tank is a common operation in the chemical industry. The power consumption, flow pattern and flow field instability of three systems named as unbaffled stirred tank, traditional baffled stirred tank and punched baffled stirred tank(Pun-BST) were studied by using the computational fluid dynamic analysis. Results showed that perforating holes in the baffles could reduce power consumption of mixing. Meanwhile, the punched baffle system could maintain the solids in suspension as traditional baffle system. The results also showed that the baffles could increase the “effective flow” of stirred tank even though the whole velocity of the vessel is lower than un-baffled vessel. In addition, both the solid-liquid suspension and “effective flow” were related to instability of the flow field.Perfect solid-liquid suspension results always along with obvious instability of the flow field. But, the strengthening effect of punched baffle on flow field instability mainly happened in the near-wall area.It's because the collision and aggregation among sub-streams induced by holes intensified the unstable fluid flow. On the whole, the Pun-BST system provided much better mixing characteristics and recommended to apply in the industrial process.

关键词： Solid-liquid suspension Punched baffle Energy conservation Flow field instability Effective fluxion

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CFD simulation of hydrodynamics and mixing performance in dual shaft eccentric mixers

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Chinese Journal of Chemical Engineering 2023年第10期62卷 297-309页

作者： Songsong Wang Xia Xiong Peiqiao liu Qiongzhi Zhang Qian Zhang Changyuan Tao Yundong Wang zuohua liu School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China State Key Laboratory of Coal Mine Disaster Dynamics and Control Chongqing 400044China School of Mechanical and Transportation Engineering Chongqing UniversityChongqing 400044China Department of Chemical Engineering Tsinghua UniversityBeijing 100084China

This work aims to systematically study hydrodynamics and mixing characteristics of non-Newtonian fluid(carboxyl methyl cellulose,CMC)in dual shaft eccentric mixer.Fluid rheology was described by the power law rheological model.Computational fluid dynamics was employed to simulate the velocity field and shear rate inside the stirred tank.The influence mechanism of the rotational modes,height difference between impellers,impeller eccentricities,and impeller types on the flow field have been well investigated.We studied the performance of different dual-shaft eccentric mixers at the constant power input with its fluid velocity profiles,average shear strain rate,mixing time and mixing energy.The counter-rotation mode shows better mixing performance than co-rotation mode,and greater eccentricity can shorten mixing time on the basis of same stirred condition.To intensify the hydrodynamic interaction between impellers and enhance the overall mixing performance of the dual shaft eccentric mixers,it is critical to have a reasonable combination of impellers and an appropriate spatial position of impellers.

关键词： Dual shaft eccentric mixers Non-Newtonian fluid Mixing Laminar flow Computational fluid dynamics

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Enhanced Mn^(2+)solidification and NH_(4)^(+)-N removal from electrolytic manganese metal residue via surfactants

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Chinese Journal of Chemical Engineering 2022年第9期35卷 205-212页

作者： Jiancheng Shu Xiangfei Zeng Danyang Sun Yong Yang zuohua liu Mengjun Chen Daoyong Tan School of Environment and Resource Southwest University of Science and TechnologyMianyang 621010China School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China

Electrolytic manganese metal residue(EMMR)harmless treatment has always lacked a low-cost and quick processing technology.In this study,surfactants,namely tetradecyl trimethylammonium chloride(TTC),sodium dodecyl benzene sulfonate(SDBS),sodium lignin sulfonate(SLS),and octadecyl trimethylammonium chloride(OTC),were used in the solidification of Mn^(2+)and removal of NH_(4)^(+)-N from EMMR.The Mn^(2+)and NH_(4)^(+)-N concentrations under different reaction conditions,Mn^(2+)solidification and NH_(4)^(+)-N removal mechanisms,and leaching behavior were studied.The results revealed that the surfactants could enhance the Mn^(2+)solidification and NH_(4)^(+)-N removal from EMMR,and the order of enhancement was as follows:TTC>SDBS>OTC>SLS.The NH_(4)^(+)-N and Mn^(2+)concentrations were 12.3 and 0.05 mg·L^(-1)with the use of 60.0 mg·kg^(-1)TTC under optimum conditions(solid–liquid ratio of 1.5:1,EMMR to BRM mass ratio of 100:8,temperature of 20℃,and reaction duration of 12 h),which met the integrated wastewater discharge standard(GB8978-1996).Mn^(2+)was mainly solidified as Mn(OH)_(2),MnOOH and MnSiO_(3),and NH_(4)^(+)-N in EMMR was mostly removed in the form of ammonia.The results of this study could provide a new idea for cost-effective EMMR harmless treatment.

关键词： Electrolytic manganese metal residue Mn^(2+)solidification NH_(4)^(+)-N removal Surfactants

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An experimental study of immiscible liquid–liquid dispersions in a pump–mixer of mixer–settler

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Chinese Journal of Chemical Engineering 2020年第1期28卷 33-45页

作者： Qiao Tang Jiyizhe Zhang Yuxin Wu Yundong Wang zuohua liu State Key Laboratory of Chemical Engineering Department of Chemical EngineeringTsinghua UniversityBeijing 100084China School of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China

Drop size distribution(DSD) or mean droplet size(d32) and liquid holdup are two key parameters in a liquid–liquid extraction process. Understanding and accurately predicting those parameters are of great importance in the optimal design of extraction columns as well as mixer–settlers. In this paper, the method of built-in endoscopic probe combined with pulse laser was adopted to measure the droplet size in liquid–liquid dispersions with a pump-impeller in a rectangular mixer. The dispersion law of droplets with holdup range 1% to 24% in batch process and larger flow ratio range 1/5 to 5/1 in continuous process was studied. Under the batch operation condition, the DSD abided by log-normal distribution. With the increase of impeller speed or decrease of dispersed phase holdup, the d32 decreased. In addition, a prediction model of d32 of kerosene/deionized system was established as d32/D = 0.13(1 + 5.9φ)We-0.6. Under the continuous operation condition, the general model for droplet size prediction of kerosene/water system was presented as d32/D = C3(1 + C4φ)We-0.6. For the surfactant system and extraction system, the prediction models met a general model as d32/D = bφnWe-0.6.

关键词： Dispersion Droplet size distribution Liquid–liquid Mean drop size Mixer–settler

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Experimental study of power consumption, local characteristics distributions and homogenization energy in gas–liquid stirred tank reactors

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Chinese Journal of Chemical Engineering 2019年第2期27卷 278-285页

作者： Facheng Qiu zuohua liu Renlong liu Xuejun Quan Changyuan Tao Yundong Wang School of Chemistry and Chemical Engineering Chongqing University School of Chemistry and Chemical Engineering Chongqing University of Technology Department of Chemical Engineering Tsinghua University

In this paper, the power consumption, the vertical local void fraction and the local gas–liquid interfacial area are investigated in the aerated stirred tank reactors(STRs) equipped with a rigid-flexible impeller. Meanwhile, the regressive correlation based on power consumption and interfacial area is proposed. Then a novel homogenization energy(HE = RSDPtm) expression based on power consumption and local interfacial area is redefined and used to indicate the mixing efficiency. The optimal operating mode is selected based on the change of the HE value. This paper can provide research ideas for structural optimization of stirred reactors.

关键词： Stirred tank Gas-liquid two-phase Power consumption Local characteristics Homogenization energy

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Short-chain fatty acids can improve lipid and glucose metabolism independently of the pig gut microbiota

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Journal of Animal Science and Biotechnology 2021年第4期12卷 1414-1427页

作者： Hua Zhou Bing Yu Jing Sun zuohua liu Hong Chen Liangpeng Ge Daiwen Chen Key Laboratory of Animal Disease-Resistance Nutrition Chengdu 611130SichuanChina Animal Nutrition Institute Sichuan Agricultural UniversityChengdu 611130SichuanChina Key Laboratory of Pig Industry Sciences Rongchang 402460ChongqingChina Chongqing Academy of Animal Sciences Rongchang 402460ChongqingChina College of Food Science Sichuan Agricultural UniversityYa’an 625014SichuanChina

Background:Previous studies have shown that exogenous short-chain fatty acids(SCFAs)introduction attenuated the body fat deposition in conventional mice and pigs.However,limited studies have evaluated the effects of exogenously introduced SCFAs on the lipid and glucose metabolism independently of the gut microbiota.This study was to investigate the effects of exogenous introduction of SCFAs on the lipid and glucose metabolism in a germ-free(GF)pig model.Methods:Twelve hysterectomy-derived newborn pigs were reared in six sterile isolators.All pigs were hand-fed with sterile milk powder for 21 d,then the sterile feed was introduced to pigs for another 21 d.In the second 21-d period,six pigs were orally administrated with 25 mL/kg sterile saline per day and considered as the GF group,while the other six pigs were orally administrated with 25 mL/kg SCFAs mixture(acetic,propionic,and butyric acids,45,15,and 11 mmol/L,respectively)per day and regarded as FA group.Results:Orally administrated with SCFAs tended to increase the adiponectin concentration in serum,enhance the CPT-1 activity in longissimus dorsi,and upregulate the ANGPTL4 mRNA expression level in colon(P<0.10).Meanwhile,the mRNA abundances of ACC,FAS,and SREBP-1C in liver and CD36 in longissimus dorsi of the FA group were decreased(P<0.05)compared with those in the GF group.Besides,the mRNA expression of PGC-1αin liver and LPL in longissimus dorsi tended to(P<0.10)upregulate and downregulate respectively in the FA group.Moreover,oral administration of SCFAs tended to increase the protein level of GPR43(P<0.10)and decrease the protein level of ACC(P<0.10)in liver.Also,oral administration of SCFAs upregulated the p-AMPK/AMPK ratio and the mRNA expressions of GLUT-2 and GYS2 in liver(P<0.05).In addition,the metabolic pathway associated with the biosynthesis of unsaturated fatty acids was most significantly promoted(P<0.05)by oral administration of SCFAs.Conclusions:Exogenous introduction of SCFAs might attenuate the fat deposition and to some extent improve the

关键词： Germ-free Glucose metabolism Lipid metabolism Pig model Short-chain fatty acids

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A novel method for extracting vanadium by low temperature sodium roasting from converter vanadium slag

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Chinese Journal of Chemical Engineering 2020年第8期28卷 2208-2213页

作者： Rongrui Deng Hao Xiao Zhaoming Xie zuohua liu Qiang Yu Geng Chen Changyuan Tao College of Chemistry and Chemical Engineering Chongqing UniversityChongqing 400044China Chongqing Key Laboratory of Chemical Process for Clean Energy and Resource Utilization Chongqing 400044China

Long-term high temperature in conventional vanadium extraction process would cause particles to be sintered and wrapped, thus reducing extraction efficiency of vanadium. Based on the purpose of directional conversion and process intensification, this work proposed a combination of low temperature sodium roasting and high efficiency selective oxidation leaching in vanadium extraction. The investigation of the reaction mechanism suggested that the structure of vanadium slag was changed by roasting, which also caused the fracture of spinel.The addition of MnO2 promoted the directional oxidation of low-valent vanadium into high valence. It also found that Na2S2O8 could oxidize low-valent vanadium effectively in leaching. The leaching efficiency of vanadium reached 87.74% under the optimum conditions, including a roasting temperature of 650 ℃, a roasting time of 2.0 h, a molar ratio of sodium-to-vanadium of 0.6, a MnO2(roasting additive) dosage of 5 wt% and a Na2S2O8(leaching oxidant) dosage of 5 wt%. This percentage is 7.18% higher than that of direct roasting-andleaching under the same conditions.

关键词： Directional conversion Oxidation leaching Process intensification Vanadium slag

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