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ANALYSIS OF CREEP FORCES OF WHEEL/RAIL

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Chinese Journal of Mechanical Engineering 2001年第1期14卷 67-73页

作者： Jin Xuesong wen zefeng State Key Laboratory of Traction Power Laboratory Southwest Jiaotong University Dalian University of Technology

The effects of structure elastic deformations of wheelset and track on creep forces of wheel and rail are investigated.Finite element method is used to calculate the influence coefficients expressing the relations between structure elastic deformations of wheelset and track and the corresponding loads in the rolling direction and the lateral direction of wheelset,respectively.The influence coefficients of wheelset and track are used to revise some of the influence coefficients obtained with the formula of Bossinesq and Cerruti in Kalker's theory of three dimensional elastic bodies in rolling contact with non Hertzian form.The theory of Kalker and the modified theory of Kalker are respectively employed to analyze creep forces of wheelset and track.The numerical results obtained show a great influence of structure elastic deformations of wheelset and track on the creep forces.Therfore it is not reasonable that wheel and rail are treated as elastic half space in the analysis of wheel and rail in rolling contact,and the present theories of rolling contact based on the assumption of elastic half space need to be further improved

关键词： Structure deformation Wheelset/rail Creepage Creep force Rolling contact

Numerical Analysis of Rolling-sliding Contact with the Frictional Heat in Rail

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Chinese Journal of Mechanical Engineering 2014年第1期27卷 41-49页

作者： LI Wei wen zefeng JIN Xuesong WU Lei State Key Laboratory of Traction Power Southwest Jiaotong University

Thermal damage caused by frictional heat of rolling-sliding contact is one of the most important failure forms of wheel and rail. Many studies of wheel-rail frictional heating have been devoted to the temperature field, but few literatures focus on wheel-rail thermal stress caused by frictional heating. However, the wheel-rail creepage is one of important influencing factors of the thermal stress In this paper, a thermo-mechanical coupling model of wheel-rail rolling-sliding contact is developed using thermo-elasto-plastic finite element method. The effect of the wheel-rail elastic creepage on the distribution of heat flux is investigated using the numerical model in which the temperature-dependent material properties are taken into consideration. The moving wheel-rail contact force and the frictional heating are used to simulate the wheel rolling on the rail. The effect of the creepage on the temperature rise, thermal strain, residual stress and residual strain under wheel-rail sliding-rolling contact are investigated. The investigation results show that the thermally affected zone exists mainly in a very thin layer of material near the rail contact surface during the rolling-sliding contact. Both the temperature and thermal strain of rail increase with increasing creepage. The residual stresses induced by the frictional heat in the surface layer of rail appear to be tensile. When the creepage is large, the frictional heat has a significant influence on the residual stresses and residual strains of rail. This paper develops a thermo-meehanical coupling model of wheel-rail rolling-sliding contact, and the obtained results can help to understand the mechanism of wheel/rail frictional thermal fatigue.

关键词： wheel-rail rolling-sliding contact frictional heating creepage residual stress/strain,thermo-elasto-plastic finite element method

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车辆载荷下钢弹簧浮置板轨道振动特性分析

噪声与振动控制 2024年第1期44卷 212-219页

作者：王文波关庆华温泽峰西南交通大学轨道交通运载系统全国重点实验室成都610031

建立车辆-钢弹簧浮置板轨道垂向耦合振动有限元模型,分析车载作用下的浮置板轨道和车辆垂向振动特性。结果表明,钢轨和车体垂向振动在浮置板1阶弯曲频率(10 Hz)、P2共振频率、部分阶次的轮对弯曲频率及车轮辐板模态频率处存在明显峰值,... 详细信息

建立车辆-钢弹簧浮置板轨道垂向耦合振动有限元模型,分析车载作用下的浮置板轨道和车辆垂向振动特性。结果表明,钢轨和车体垂向振动在浮置板1阶弯曲频率(10 Hz)、P2共振频率、部分阶次的轮对弯曲频率及车轮辐板模态频率处存在明显峰值,其中车体振动在车体浮沉频率(1 Hz左右)处也存在明显峰值。扣件刚度和阻尼的影响主要在轮对1阶弯曲频率以内的车辆-轨道系统耦合振动行为,扣件阻尼在高频处对轨道垂向振动也有较大影响。钢弹簧刚度和阻尼主要影响浮置板1阶弯曲频率附近的车辆和轨道响应,对车辆运行平稳性影响显著。车辆悬挂参数及车体和构架质量对轨道振动基本无影响,簧下质量通过P2共振以及系统约束下的轮对1阶弯曲和辐板对称伞形模态影响轨道振动。增大一系悬挂刚度和阻尼以及二系悬挂阻尼会增大中高频的车体垂向振动加速度,二系悬挂刚度主要影响车体浮沉频率附近的车体垂向振动。车体、构架和簧下质量对车体浮沉运动、浮置板1阶弯曲和P2共振处的车体振动加速度峰值有影响。

关键词：振动与波钢弹簧浮置板轨道车辆系统参数振动特性模态分析平稳性

A critical review of wheel/rail high frequency vibration-induced vibration fatigue of railway bogie in China

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Railway Sciences 2024年第2期3卷 177-215页

作者： Xingwen Wu Zhenxian Zhang Wubin Cai Ningrui Yang Xuesong Jin Ping Wang zefeng wen Maoru Chi Shuling Liang Yunhua Huang School of Mechanical Engineering Southwest Jiaotong UniversityChengduChina State Key Laboratory of Rail Transit Vehicle System Southwest Jiaotong UniversityChengduChina Key Laboratory of High-speed Railway Engineering Ministry of Education Southwest Jiaotong UniversityChengduChina

Purpose–This review aims to give a critical view of the wheel/rail high frequency vibration-induced vibration fatigue in railway bogie.Design/methodology/approach–Vibration fatigue of railway bogie arising from the wheel/rail high frequency vibration has become the main concern of railway operators.Previous reviews usually focused on the formation mechanism of wheel/rail high frequency vibration.This paper thus gives a critical review of the vibration fatigue of railway bogie owing to the short-pitch irregularities-induced high frequency vibration,including a brief introduction of short-pitch irregularities,associated high frequency vibration in railway bogie,typical vibration fatigue failure cases of railway bogie and methodologies used for the assessment of vibration fatigue and research gaps.Findings–The results showed that the resulting excitation frequencies of short-pitch irregularity vary substantially due to different track types and formation mechanisms.The axle box-mounted components are much more vulnerable to vibration fatigue compared with other components.The wheel polygonal wear and rail corrugation-induced high frequency vibration is the main driving force of fatigue failure,and the fatigue crack usually initiates from the defect of the weld seam.Vibration spectrum for attachments of railway bogie defined in the standard underestimates the vibration level arising from the short-pitch irregularities.The current investigations on vibration fatigue mainly focus on the methods to improve the accuracy of fatigue damage assessment,and a systematical design method for vibration fatigue remains a huge gap to improve the survival probability when the rail vehicle is subjected to vibration fatigue.Originality/value–The research can facilitate the development of a new methodology to improve the fatigue life of railway vehicles when subjected to wheel/rail high frequency vibration.

关键词： Wheel/rail high frequency vibration Vibration fatigue Railway bogie Fatigue damage assessment

长大坡道下货车车轮全磨耗周期制动温度影响研究

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铁道科学与工程学报 2024年第6期21卷 2442-2452页

作者：张金玉陶功权温泽峰西南交通大学轨道交通运载系统全国重点实验室四川成都610031

为研究货车在长大坡道上踏面制动时,线路坡度、车辆制动时间、轮瓦接触面积、轮瓦接触力等因素对车轮踏面和闸瓦温度的影响问题,以某单一长大下坡道线路作为研究背景,采用ANSYS有限元软件,通过改变车轮直径和闸瓦厚度的方式考虑轮瓦磨耗... 详细信息

为研究货车在长大坡道上踏面制动时,线路坡度、车辆制动时间、轮瓦接触面积、轮瓦接触力等因素对车轮踏面和闸瓦温度的影响问题,以某单一长大下坡道线路作为研究背景,采用ANSYS有限元软件,通过改变车轮直径和闸瓦厚度的方式考虑轮瓦磨耗,建立车轮与闸瓦的全尺寸三维有限元模型。探讨各参数对车轮踏面达到马氏体相变温度的影响,研究整个轮瓦磨耗周期内车轮踏面和闸瓦温度随影响因素的变化规律。研究结果表明:随着车轮直径的降低,车轮踏面和闸瓦的温度均非线性升高;随着闸瓦厚度的均匀降低,车轮踏面的温度先非线性降低,后趋于稳定,闸瓦的温度先非线性降低后升高;车轮直径和闸瓦厚度、车辆制动时间、轮瓦接触面积与温度之间呈非线性关系,坡度、轮瓦接触力与温度之间呈线性相关;考虑马氏体相变温度为700℃,车轮踏面达到马氏体相变温度是轮瓦接触力、轮瓦接触面积、车辆制动时间等影响因素共同作用的结果。研究结果为车轮热损伤分析、长大坡道线路设计以及列车运行方式提供理论参考。

关键词：制动温度摩擦热闸瓦长大坡道马氏体相变

Investigation into the Vibration of Metro Bogies Induced by Rail Corrugation

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Chinese Journal of Mechanical Engineering 2017年第1期30卷 93-102页

作者： LING Liang LI Wei FOO Elbert WU Lei wen zefeng JIN Xuesong State Key Laboratory of Traction Power Southwest Jiaotong UniversityChengdu 610031China College of Engineering Boston UniversityBoston 02215USA School of Mechanical Engineering Southwest Jiaotong UniversityChengdu 610031China

The current research of rail corrugation mainly focuses on the mechanisms of its formation and development. Compared with the root causes and development mechanisms, the wheel-rail impacts, the fatigue failure of vehicle-track parts, and the loss of ride comfort due to rail corrugation should also be taken into account. However, the influences of rail corrugation on vehicle and track vibration, and failure of vehicle and track structural parts are barely discussed in the literature. This paper presents an experimental and numerical investigation of the structural vibration of metro bogies caused by rail corrugation. Extensive experiments are conducted to investigate the effects of short-pitch rail corrugation on the vibration accelerations of metro bogies. A dynamic model of a metro vehicle coupled with a concrete track is established to study the influence of rail corrugation on the structural vibration of metro bogies. The field test results indicate that the short-pitch rail corrugation generates strong vibrations on the axle-boxes and the bogie frames, therefore, accelerates the fatigue failure of the bogie components. The numerical results show that short-pitch rail corrugation may largely reduce the fatigue life of the coil spring, and improving the damping value of the primary vertical dampers is likely to reduce the strong vibration induced by short-pitch rail corrugation. This research systematically studies the effect of rail corrugation on the vibration of metro bogies and proposes some remedies for mitigating strong vibrations of metro bogies and reducing the incidence of failure in primary coil springs, which would be helpful in developing new metro bogies and track maintenance procedures.

关键词： metro bogie rail corrugation vibration coil spring fatigue failure

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车轮扁疤对高速列车车轴疲劳损伤的影响

中南大学学报（自然科学版） 2024年第5期55卷 1979-1988页

作者：胡文卢纯梁红琴靳智超许珂陶功权温泽峰西南交通大学机械工程学院四川成都610031 西南交通大学轨道交通运载系统全国重点实验室四川成都610031

以高速列车非动力车轴为研究对象,基于车辆轨道刚柔耦合动力学模型、材料力学分析方法、SWT疲劳损伤模型和Miner损伤累计理论,通过计算正常车轮与扁疤车轮作用下的动力学行为和应力应变响应特点,分析车轮扁疤对车轴疲劳损伤的影响。研... 详细信息

以高速列车非动力车轴为研究对象,基于车辆轨道刚柔耦合动力学模型、材料力学分析方法、SWT疲劳损伤模型和Miner损伤累计理论,通过计算正常车轮与扁疤车轮作用下的动力学行为和应力应变响应特点,分析车轮扁疤对车轴疲劳损伤的影响。研究结果表明:在车轮扁疤的作用下,轮轨力和轴箱振动加速度的幅值均会显著提升,但一系悬挂垂向力由于垂向减振器的作用导致车轮扁疤对其影响较小;在车辆运行过程中,随着轮对的周期性转动,车轴疲劳损伤在不同滚动周期内的波动较为剧烈,具有正态分布的特点;车轮扁疤的存在会加剧车轴的疲劳损伤,使其服役寿命急剧降低。因此,在车轴的设计阶段,需要考虑扁疤等轮轨缺陷对车轴服役寿命的影响。

关键词：车轮扁疤车轴疲劳多体动力学 SWT 损伤累积

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基于轴箱垂向振动加速度的地铁车轮失圆状态诊断方法

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中南大学学报（自然科学版） 2024年第1期55卷 431-443页

作者：梁红琴姜进南陶功权刘奇锋卢纯温泽峰张楷肖乾西南交通大学机械工程学院四川成都610031 华东交通大学载运工具与装备教育部重点实验室江西南昌330013 西南交通大学牵引动力国家重点实验室四川成都610031

首先,建立卷积神经网络、深度置信网络、支持向量机和以一维卷积神经网络全连接层特征为输入的支持向量机模型(1DCNN-SVM),对比上述模型在地铁车轮失圆状态分类识别上的效果;其次,利用代理模型构建轴箱垂向加速度均方根与车速和多边形... 详细信息

首先,建立卷积神经网络、深度置信网络、支持向量机和以一维卷积神经网络全连接层特征为输入的支持向量机模型(1DCNN-SVM),对比上述模型在地铁车轮失圆状态分类识别上的效果;其次,利用代理模型构建轴箱垂向加速度均方根与车速和多边形磨耗幅值之间的映射关系;最后,通过智能优化算法逆向求解幅值,对比不同代理模型和智能优化算法在多边形磨耗幅值识别上的适用性。研究结果表明:1DCNN-SVM模型在正常、低阶多边形、高阶多边形、随机非圆车轮4类典型的车轮不圆度状态分类识别中取得99.82%的准确性,相比另外3种分类方法,其泛化性能和强化学习能力都具有明显的优势。在车轮多边形磨耗幅值识别方面,基于克里金模型(KSM)和粒子群算法(PSO)的波深识别模型具有更好的预测稳定性和时效性。

关键词：车轮多边形磨耗卷积神经网络支持向量机代理模型智能优化算法

齿轨铁路齿条啮合与轮轨滚动接触间耦合作用机理分析

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应用力学学报 2024年第1期41卷 58-67页

作者：王振寰赵鑫范伟郏殿祥杨吉忠梁树林温泽峰西南交通大学轨道交通运载系统全国重点实验室成都610031 中国重汽集团汽车研究总院济南250101 中国中铁二院工程集团有限责任公司成都610031

针对适于山地轨道交通的齿轨铁路,建立基于显式时间积分的三维齿轨轮对-轨道瞬态接触有限元模型,模型可分析齿轮齿条啮合和轮轨滚动接触间中、高频耦合动力作用。轮对和轨道真实几何,齿轮与车轮轮径差导致“车轮悖论”现象及结构振动等... 详细信息

针对适于山地轨道交通的齿轨铁路,建立基于显式时间积分的三维齿轨轮对-轨道瞬态接触有限元模型,模型可分析齿轮齿条啮合和轮轨滚动接触间中、高频耦合动力作用。轮对和轨道真实几何,齿轮与车轮轮径差导致“车轮悖论”现象及结构振动等均有考虑,齿轮齿条啮合和轮轨接触采用集成库仑摩擦的“面-面”接触算法求解。对比零和非零轮轨摩擦系数工况,解构“车轮悖论”现象对动态接触的影响。以初步设计的Strub型齿轨铁路为例,分析速度为10 km/h和0‰、240‰、480‰坡度下动态接触现象。结果表明,受齿轮啮合影响,齿条、轮轨接触力均呈现周期性波动,但垂向接触总力和总牵引扭矩分别在重力载荷与牵引扭矩附近波动。“车轮悖论”使齿条垂向力和法向接触应力减小,而轮轨垂向力和法向接触应力增加,齿面切向接触应力与接触斑内滑移区面积相应增加,在坡度240‰下,轮轨摩擦系数由0增至0.2,齿条、轮轨最大法向接触应力由248.69、752.66 MPa增至195.17、757.44 MPa,最大切向接触应力相应由24.48、152.84 MPa变成21.31、2.14 MPa。轮轨接触斑因发生显著蠕滑呈现全滑移。相同速度及摩擦条件下,坡度增加使齿条垂向力和牵引力增加,轮轨垂向力和牵引力减小,接触应力呈同相变化。

关键词：齿轨列车显式有限元法瞬态接触接触应力车轮悖论