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The Role of Preliminary Mechanical Activation in the Process of Obtaining Pow-der-Like Ferrosilicium from Metallurgical Slags

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Journal of Surface Engineered Materials and Advanced Technology 2016年第2期6卷 11-17页

作者： vilena hakob martirosyan Marine Eduard Sasuntsyan Department of Chemical Technologies and Environmental Engineering National Polytechnic University of Armenia (NPUA) Yerevan Armenia

Powder iron monosilicide with certain structure exhibits magnetic properties and can be used as an alloying additive in the production of electrical steels and silicon alloys with special physical and chemical properties. From this point of view, development of the energy-saving technology for receiving such a valuable alloying agent with the disposal of secondary waste is an urgent task. For this purpose, the method of joint aluminothermic reduction of preliminary mechanically activated metallurgical waste is offered. Recently, a method for combining the self-propagating high-temperature synthesis and preliminary mechanical activation for obtaining metal powders with certain phase composition and structure is considered as one of the efficient ones. As the initial materials for obtaining iron monosilicide, the waste (or converter) slags of the Alaverdi copper-smelting plant and molybdenum slags of the Yerevan Pure Iron Plant are used. Besides the mentioned slags, NaNO3 and CaO are added. Properties and structure of the received silicide depend on the contents, quantity of components, and the mass relation of two wastes in the burden. Therefore, the processes of structure formation of the iron monosilicide received from metallurgical waste are investigated. Studies have shown that the best results are obtained in case of waste and molybdenum slag relation of 4:1, when the 60-minute grinding in the vibromill leads to a significant increase in the mechanical activation of the burden. At this relation of FeO and SiO2, a condition is created for receiving iron monosilicide showing magnetic properties. On the whole, those transformations lead to a decrease in the reaction activation power of the interacting substances, an increase of the reactivity capacities, as well as to a new original course of reactions and new modified materials.

关键词： Mechanochemical Activation Copper Concentrate Silicon Concentrate Slag Grinding Vibromill Aluminothermic Reduction

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Investigating the Structurization Process of Iron Monosilicide Powders Obtained by High-Temperature Synthesis from the Preliminarily Mechanoactivated Burden

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Journal of Surface Engineered Materials and Advanced Technology 2016年第2期6卷 47-57页

作者： vilena hakob martirosyan Marine Eduard Sasuntsyan Department of Chemical Technologies and Environmental Engineering National Polytechnic University of Armenia (NPUA) Yerevan Armenia

Raising the efficiency of production, for the most part depends on the use of secondary material resources, particularly such wastes as metallurgical slags of the operating plants. Huge quantity of such slags generates an urgent problem of their reasonable utilization with maximum extraction of valuable metals. The objective of the thesis is the development of an efficient technology for obtaining powder iron-monosilicon alloy by means of processing of iron and silicon containing dump slags on the basis of out-of-furnace aluminothermic reduction. Thus, structure of the obtained alloy strоngly depends on the state of the initial slags, on their correlation and on the amount of components contained in the complement of the burden. The structurization processes of the iron powder-like silicide obtained by the method of self-propagating high-temperature synthesis of the preliminarily mechano activated burden are investigated. The combination of these two methods allows to form unique materials and alloys, significantly reducing the power expenditure by applying the exothermal effect of the reactions, and to obtain a product with special physico-chemical properties. The results of the investigation are to obtain monophase iron silicide by preliminary mechano-chemical activation of the burden, containing a mixture of wastes of a certain composition obtained from metallurgical production—the Alaverdi copper-smelting and the Yerevan molybdenum factories, as well as KNO3 and CaO by combined aluminothermal reduction in the SHS regime. By the X-ray fluorescent method of analysis, the structurization process of the obtained alloy is studied. It is shown that, at the expense of preliminary mechano-chemical activation of the burden, a finer and homogeneous structure of powder-like iron silicide is formed.

关键词： Copper and Molybdenum Slag Mechanical Activation X-Ray-Fluorescent Reduction Iron Silicide Synthesis

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