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Targeting new ways for large-scale,high-speed surface functionalization using direct laser interference patterning in a roll-to-roll process

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International Journal of Extreme Manufacturing 2023年第3期5卷 569-583页

作者： Christoph Zwahr Nicolas Serey Lukas Nitschke Christian Bischoff ulrich radel Alexandra Meyer Penghui Zhu Wilhelm Pfleging Laser Precision Manufacturing Fraunhofer Institute for Material and Beam Technology(IWS)DresdenGermany Topag Lasertechnik GmbH DarmstadtGermany Institute of Manufacturing Science and Engineering Technical University DresdenDresdenGermany Institute for Applied Materials—Applied Materials Physics(IAM-AWP) Karlsruhe Institute of Technology(KIT)Eggenstein-LeopoldshafenGermany

Direct Laser Interference Patterning(DLIP)is used to texture current collector foils in a roll-to-roll process using a high-power picosecond pulsed laser system operating at either fundamental wavelength of 1064 nm or 2nd harmonic of 532 *** raw beam having a diameter of 3 mm@1/e^(2) is shaped into an elongated top-hat intensity profile using a diffractive so-called FBS■-L element and cylindrical *** shaped beam is split into its diffraction orders,where the two first orders are parallelized and guided into a galvanometer *** deflected beams inside the scan head are recombined with an F-theta objective on the working position generating the interference *** DLIP spot has a line-like interference pattern with about 15μm spatial *** fluences of up to 8 J cm^(-2) were achieved using a maximum pulse energy of 0.6 ***,an in-house built roll-to-roll machine was *** this setup,aluminum and copper foil of 20μm and 9μm thickness,respectively,could be *** to current collector structuring coating of composite electrode material took *** case of lithium nickel manganese cobalt oxide(NMC 622)cathode deposited onto textured aluminum current collector,an increased specific discharge capacity could be achieved at a C-rate of 1℃.For the silicon/graphite anode material deposited onto textured copper current collector,an improved rate capability at all C-rates between C/10 and 5℃ was *** rate capability was increased up to 100%compared to reference *** C-rates between C/2 and 2℃,the specific discharge capacity was increased to 200 mAh g^(-1),while the reference electrodes with untextured current collector foils provided a specific discharge capacity of 100 m Ah g^(-1),showing the potential of the DLIP technology for cost-effective production of battery cells with increased cycle lifetime.

关键词： DLIP lithium-ion battery surface texturing copper aluminum

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Identification of Characteristic Values in Impulse-Based Processes Using Small Specimens

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Nanomanufacturing and Metrology 2022年第3期5卷 310-323页

作者： Tobias Valentino Tim radel BIAS-Bremer Institut Fur Angewandte Strahltechnik GmbH Klagenfurter StraBe 528359 BremenGermany

Suitable approaches are needed for rapid and cost-efficient materials ***-throughput experimentation reduces the identification time of suitable material *** approach is to use small specimen geometries to save additional production ***,research is continuously being conducted on a new hardness test based on laser-induced shock *** far,characteristic values from the induced indentations have been extracted,which correlate with hardness and tensile ***,the indentation result varies in dependence of the specimen size and *** condition hinders the correlation between characteristic values and material ***,the goal was to induce similar indentation results to minimum specimen ***,different mounting materials and methods were *** created indentations were compared with those induced in large *** mounting parameters were derived from the ***,small specimens can be used for material characterization by considering these mounting parameters.

关键词： Mounting Stiffness Coefficient of restitution Forming efficiency Measuring instrument TEA-CO_(2)laser

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Modified shear cell for characterization of the rheological behavior of particulate networks under compression

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Particuology 2020年第4期18卷 1-9页

作者： Simon Hammerich Anthony D.Stickland Benjamin radel Marco Gleiss Hermann Nirschl Institute of Mechanical Process Engineering and Mechanics Karlsruhe Institute for Technology(KIT)Strasse am Forum 876131 KarlsruheGermany Particulate Fluids Processing Centre Department of Chemical EngineeringThe University of Melbourne3010Australia

Knowledge of the rheological behavior of saturated particulate networks is crucial for every process in which a particulate network is built-up,dewatered,or transported,as in a decanter ***,difficulties arise as to how to characterize the material *** far,no standardized method or measurement device has *** this work,the requirements for a useful device are discussed,followed by the design of a modified shear cell for a Schulze ring shear tester *** and its measurement *** experiments under normal load with different sediments consisting of inorganic and organic particles whose material properties strongly affect the rheological behavior were *** results demonstrate the potential of the modified shear ***,current challenges in characterization are *** characterization possibilities of the developed shear cell are a further step toward understanding the theological behavior of liquid-saturated particulate networks.

关键词： Sediment rheology Saturated particulate network Shear cell Shear compression Rheological behavior

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Process Window Expansion of Laser Chemical Machining by Using High Pressure

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Materials Sciences and Applications 2020年第5期11卷 296-304页

作者： Marcel Simons Tim radel Frank Vollertsen BIAS-Bremer Institut für Angewandte Strahltechnik Bremen Germany Faculty of Production Engineering-Mechanical Engineering & Process Engineering University of Bremen Bremen Germany

Laser Chemical Machining (LCM) is a non-conventional removal process, based on a precise thermal activation of heterogeneous chemical reactions between an electrolyte and a metallic surface. Due to local overheating during the process, boiling bubbles occur, which can impair the removal quality. In order to reduce the amount of bubbles, the laser chemical process is performed at different process pressures. Removal experiments were performed on Titanium Grade 1 using the electrolyte phosphoric acid at various process pressures, machining speeds and laser powers in order to determine the limit of the process window by evaluating the characteristics of the removal cavities. As a result, the process window for non-disturbed laser chemical machining is widened at higher process pressures. The process pressures have no influence on the geometric shape of the removal. The expansion of the process window is attributed to the fact that at higher process pressures the saturation temperature of the electrolyte rises, so that bubble boiling starts at a higher surface temperature on the workpiece induced by the laser power. The removal rate could be increased by a factor of 2.48 by increasing the process pressures from ambient pressure to 6 bar, thus taking an important step towards the economic efficiency of the laser chemical machining.

关键词： Micro Machining Laser Micro Machining Laser Chemical Removal Removal Rate Process Pressure

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Where are the limits of the effects of exercise intensity on cognitive control?

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Journal of Sport and Health Science 2015年第1期4卷 56-63页

作者： Karen Davranche Jeanick Brisswalter Rmi radel Aix Marseille Universit CNRSLPC UMR 7290FR 3C FR 351213331 Marseille Cedex 3France Universit de Nice Sophia Antipolis UFR STAPSLAMHESS EA 630906205 Nice Cedex 3France

Purpose： This study aimed to investigate whether workload intensity modulates exercise-induced effect on reaction time （RT） performances, and more specifically to clarify whether cognitive control that plays a crucial role in rapid decision making is altered. Methods： Fourteen participants performed a Simon Task while cycling 20 min at a light （first ventilatory threshold, VT~ - 20%）, moderate （VTI）, or very hard （VTj ＋ 20%） level of exercise. Results： After 15 min of cycling, RTs are faster than during the first 5 min of exercise. This benefit does not fluctuate with the intensity of exercise and enlarges as RT lengthens. Despite a numerical difference suggesting a greater facilitation during moderate exercise （-16 ms） than during a light exercise （-10 ms）, the benefit is not statistically different. Interestingly, we did not observe any signs of worsening on RT or on accuracy during very hard exercise. Conclusion： Cognitive control is extremely robust and appears not to be affected by the intensity of exercise. The selective inhibition and the between-trials adjustments are effective from the beginning to the end of exercise, regardless of the workload output.

关键词： Between-trials adjustments Intensity level Reaction time distributional Simon Task

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Influence of Laser-Induced Bubble Formation on Laser Chemical Machining

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Journal of Surface Engineered Materials and Advanced Technology 2020年第2期10卷 21-33页

作者： Marcel Simons Tim radel Raj Shanta Kajsaravally Frank Vollertsen BIAS-Bremer Institut für angewandte Strahltechnik Bremen Germany Department of Communications Engineering Bremen Germany Faculty of Production Engineering-Mechanical Engineering & Process Engineering University of Bremen Bremen Germany

Laser Chemical Machining (LCM) is a non-conventional processing method, which enables very accurate and precise ablation of metallic surfaces. Material ablation results from laser-induced thermal activation of heterogeneous chemical reactions between electrolytes and a metallic surface. However, when processing metallic surfaces with LCM, large fluctuations in ablation quality can occur due to rising bubbles. The for-mation of bubbles during laser chemical machining and their influence on the ablation quality has not been investigated. For a more detailed investigation of the bubbles, ablation experiments on Titanium and Ce-ramic under different thermal process conditions were performed. The experiments were recorded by a high-speed camera. The evaluation of the video sequences was performed using Matlab. The resulting bubbles were analyzed regarding their size and frequency. The results show that boil-ing bubbles formed on both materials during processing. Titanium also produces smaller bubbles, which can be identified as process bubbles ac-cording to their size. Furthermore, it was found that undisturbed laser chemical ablation can be achieved in the presence of a boiling process, since both boiling bubbles and process bubbles were detected during machining within the process window.

关键词： Micro Machining Laser Micro Machining Laser Chemical Removal Nucleate Boiling Highspeed Videography

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