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Hydrogen-based direct reduction of industrial iron ore pellets:Statistically designed experiments and computational simulation

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International Journal of Minerals,Metallurgy and Materials 2022年第10期29卷 1908-1921页

作者： patrícia metolina Tiago Ramos Ribeiro Roberto Guardani Chemical Systems Engineering Center Department of Chemical EngineeringUniversity of São PauloSão Paulo 05508-900Brazil Metallurgical Process Laboratory Institute of Technological ResearchSão Paulo 05508-901Brazil

As part of efforts to reduce anthropogenic CO_(2) emissions by the steelmaking industry,this study investigated the direct reduction of industrially produced hematite pellets with H_(2) using the Doehlert experimental design to evaluate the effect of pellet diameter(10.5-16.5 mm),porosity(0.36-0.44),and temperature(600-1200℃).A strong interactive effect between temperature and pellet size was observed,indicating that these variables cannot be considered *** increase in temperature and decrease in pellet size considerably favor the reduction rate,while porosity did not show a relevant *** change in pellet size during the reduction was negligible,except at elevated temperatures due to crack formation.A considerable decrease in mechanical strength at high temperatures suggests a maximum process operating temperature of 900℃.Good predictive capacity was achieved using the modified grain model to simulate the three consecutive non-catalytic gas-solid reactions,considering different pellet sizes and porosities,changes during the reaction from 800 to 900℃.However,for other temperatures,different mechanisms of structural modifications must be considered in the *** results represent significant contributions to the development of ore pellets for CO_(2)-free steelmaking technology.

关键词： hydrogen use non-catalytic gas-solid reaction grain model porous hematite pellet CO_(2)emissions reduction Doehlert experimental design

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