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A Smart Deep Convolutional Neural Network for Real-Time Surface Inspection

Computer Systems Science & Engineering 2022年第5期41卷 583-593页

作者： Adriano G.Passos Tiago Cousseau marco a.luersen Department of Mechanical Engineering Federal University of TechnologyParanaCuritiba81280-340PRBrazil

A proper detection and classification of defects in steel sheets in real time have become a requirement for manufacturing these products,largely used in many industrial ***,computers used in the production line of small to medium size companies,in general,lack performance to attend real-time inspection with high processing *** this paper,a smart deep convolutional neural network for using in real-time surface inspection of steel rolling sheets is *** architecture is based on the state-of-the-art SqueezeNet approach,which was originally developed for usage with autonomous *** main features of the proposed model are:small size and low computational *** model is 10 to 20 times smaller when compared to other networks designed for the same task,and more than 700 times smaller than general ***,the number of floating-point operations for a prediction is about 50 times lower than the ones used for similar *** its small size,the proposed model achieved near-perfect accuracy on a public dataset of 1800 images of six types of steel rolling defects.

关键词： Deep learning surface defects classification steel rolling

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A Finite Element Study of the Influence of Graphite Nodule Characteristics on a Subsurface Crack in a Ductile Cast Iron Matrix under a Contact Load

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Computer Modeling in Engineering & Sciences 2018年第10期117卷 59-71页

作者： Guilherme Suguinoshita Carlos Henrique da Silva marco Antonio luersen Department of Mechanical Engineering Federal University of Technology-Parana(UTFPR)Rua Deputado Heitor Alencar Furtado5000CEP 81280-340CuritibaBrazil

This paper describes a study of the effects of graphite nodule characteristics on a subsurface crack in austempered ductile iron(ADI).A representative specimen of ADI,subjected to sliding contact load,is modeled using finite elements aiming to obtain the shear stress intensity factor(KII).The parameters varied were(i)the nodule diameter(two different values were considered),(ii)the distance between the nodule and the tip of the crack and(iii)the position of the load relative to the tip of the *** results of the numerical simulations show that the smaller diameter nodule has a larger influence on KII,suggesting a higher contact fatigue crack propagation rate in the material with the smaller *** results are the opposite of those observed in experimental studies and would appear to indicate that other factors should be also considered to ensure realistic estimates of the contact fatigue strength of ADI.

关键词： Austempered ductile iron subsurface crack stress intensity factor finite element analysis graphite nodule

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Structural Optimization of Metal and Polymer Ore Conveyor Belt Rollers

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Computer Modeling in Engineering & Sciences 2022年第12期133卷 601-618页

作者： Joao Pedro Ceniz Rodrigo de Sá Martins marco Antonio luersen Tiago Cousseau Department of Mechanical Engineering Federal University of Technology-Parana(UTFPR)Curitiba81280-340Brazil

Ore conveyor belt rollers operate in harsh environments,making them prone to premature *** service lives are highly dependent on the stress field and bearing misalignment angle,for which limit values are defined in a *** this work,an optimization methodology using metamodels based on radial basis functions is implemented to reduce themass of twomodels of *** a structural point of view,one of the rollers ismade completely of metal,while the other also has some components made of polymeric *** objective of this study is to develop and apply a parametric structural optimization methodology to minimize the mass of the two models of *** represent the mechanical behavior of the rollers,simulations were performed using the finite element *** the numerical optimization process,the variable parameters were the dimensions of the shaft and external *** geometric configuration that corresponded at the same time to the lowest mass and acceptable ranges for the stress and bearingmisalignment angle was *** the proposed methodology,a 32.3% reduction in mass was obtained for a metal roller design and an 18.9% reduction for a polymer *** both cases,the constraints were not *** the all-metal roller,the safety factors for the maximum stress and bearingmisalignment angle were 1.44 and 1.75,respectively,while for the polymer roller the corresponding figures were 1.50 and *** work describes a low-computational-cost optimization methodology for roller designs that have been little studied in the ***,the methodology could be adapted for use with other types of rollers and rollers made of different materials.

关键词： Conveyor belt rollers structural optimization surrogate models radial basis functions

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A Bidimensional Finite Element Study of Crack Propagation in Austempered Ductile Iron

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Computers, Materials & Continua 2023年第11期77卷 1411-1424页

作者： Gustavo von Zeska de França Roberto Luís de Assumpção marco Antonio luersen Carlos Henrique da Silva Department of Mechanical Engineering Federal University of Technology–ParanáCuritiba81280-340Brazil

Austempered ductile iron(ADI)is composed of an ausferritic matrix with graphite nodules and has a wide range of applications because of its high mechanical strength,fatigue resistance,and wear resistance compared to other cast *** amount and size of the nodules can be controlled by the chemical composition and austenitizing *** the nodules have lower stiffness than the matrix and can act as stress concentrators,they influence crack ***,the crack propagation mechanism in ADI is not yet fully *** this study,we describe a numerical investigation of crack propagation in ADIs subjected to cyclic *** numerical model used to calculate the stress intensity factors in the material under the given conditions is built with the aid of Abaqus commercial finite element *** crack propagation routine,which is based on the Paris law,is implemented in *** results of the simulation show that the presence of a nodule generates a shear load on the crack ***,even under uniaxial tensile loading,the presence of the nodule yields a non-zero stress intensity factor in mode II,resulting in a deviation in the crack propagation *** is the primary factor responsible for changing the crack propagation direction towards the *** the parameters,for example,increasing the nodule size or decreasing the distance between the nodule and crack tip,can intensify this *** simulations comparing two different ADIs with the same graphite fraction area,the crack in the material with more nodules reaches another nodule in a shorter propagation time(or shorter number of cycles).This suggests that the high fatigue resistance observed in ADIs may be correlated with the number of nodules intercepted by a crack and the additional energy required to nucleate new *** summary,these findings contribute to a better understanding of crack propagation in ADIs,provide insights into the relationship between the presence

关键词： Austempered ductile iron(ADI) fatigue crack propagation graphite nodule

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