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Effect of Blast Furnace Sludge (BFS) Characteristics on Suitable Recycling Process Determining

Journal of Minerals and Materials Characterization and Engineering 2017年第4期5卷 185-197页

作者： mamdouh omran Timo Fabritius Timo Paananen Process Metallurgy Research Group Faculty of Technology University of Oulu Oulu Finland Mineral Processing and Agglomeration Lab Central Metallurgical Research and Development Institute Cairo Egypt SSAB Europe Raahe Finland

The present study aims to give a detailed characterization of blast furnace sludge (BFS) by using different techniques, in order to determine the most effective recycling method to recover valuable metals from this waste. BFS is composed mainly of hematite, as its iron-bearing phase, and carbon, in addition to fractions of silicate and carbonate materials. The studied BFS shows relatively high contents of iron (Fe) (390 ***-1), and carbon (C) (290 ***-1), due to abundance of hematite and coke, while the concentration of zinc (Zn) (2.5 ***-1) is low. The XRD analyses indicated that, hematite is more concentrated in the fine fraction (<20 μm), while the coarser fraction (90 - 250 μm) is dominated by calcite, quartz and X-ray amorphous coke. SEM-EDX analyses confirmed that particles rich in iron and zinc were detected in the fine fraction (<20 μm) of the sludge. Due to high Fe and C content in BFS, it can be utilized as self-reducing material and briquetting represent a potential method for recycling of blast furnace sludge.

关键词： Blast Furnace Sludge (BFS) Characterization Recycling

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Microwave Assisted Liberation of High Phosphorus Oolitic Iron Ore

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Journal of Minerals and Materials Characterization and Engineering 2014年第5期2卷 414-427页

作者： mamdouh omran Timo Fabritius Nagui Abdel-Khalek Mortada El-Aref Abd El-Hamid Elmanawi Mahmoud Nasr Ahmed Elmahdy Laboratory of Process Metallurgy Research Group Process and Environmental Engineering Department University of Oulu Oulu Finland Central Metallurgical Research and Development Institute Cairo Egypt Geology Department Faculty of Science Cairo University Cairo Egypt

The influence of microwave treatment on the liberation of iron ore from the high phosphorus oolitic iron ore from Aswan region, Egypt was studied. The effect of microwave power, exposure time and grain size on the liberation of iron ore was investigated. The microfractures and cracks of the samples were characterized before and after microwave treatments. The heating rate of high phosphorus oolitic iron ore was studied. Crystallinity of hematite was characterized before and after microwave pretreatment. The results indicated that intergranular fractures formed between the gangues (fluorapatite and chamosite) and hematite after microwave treatment, leading to improved liberation of iron ore and a significant reduction in comminution energy. Percentages of fraction ≤ -0.125 mm increased from 46.6% to 59.76% with increased exposure time from 0 to 60 seconds. The heating rate of iron ore showed that microwave treatment was less efficient at smaller particle sizes for a fixed applied power density. Crystallinity of hematite increased with the microwave exposure time.

关键词： Microwave Treatment High Phosphorus Oolitic Iron Ore Liberation

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