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Corrosion Resistance of Superhydrophobic Mg-Al Layered Double Hydroxide Coatings on Aluminum Alloys

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Acta Metallurgica Sinica(English Letters) 2015年第11期28卷 1373-1381页

作者： Fen Zhang Chang-Lei Zhang Liang Song Rong-Chang Zeng lan-yue cui Hong-Zhi cui College of Materials Science and Engineering Shandong University of Science and Technology State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology Shandong University of Science and Technology Qingdao Institute of Bioenergy and Bioprocess Technology Chinese Academy of Sciences

A superhydrophobic surface was successfully constructed to modify the layered double hydroxide （LDH） coatings on aluminum alloy using stearic acid. The characteristics of the coatings were investigated using SEM, XRD, FT- IR and XPS. The corrosion resistance of the prepared coatings was studied using potentiodynamic polarization and electrochemical impedance spectrum. The results revealed that the superhydrophobic surface considerably improved the corrosion-resistant performance of the LDH coatings on the aluminum alloy substrate. The formation mechanism of the superhydrophobic surface was proposed.

关键词： Aluminum alloy Layered double hydroxide Superhydrophobic Stearic acid Corrosion

草酸预处理AM50镁合金表面快速原位制备蒸汽Mg−Al LDH涂层的耐蚀性

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Transactions of Nonferrous Metals Society of China 2024年第6期34卷 1843-1863页

作者：潘仕琪王金梦张芬解浩峰崔蓝月 MBOBBY KANNAN 邹玉红曾荣昌山东科技大学材料科学与工程学院轻金属腐蚀实验室青岛266590 有研工程技术研究院有限公司有色金属材料制备加工国家重点实验室北京100088 School of Engineering University of NewcastleCallaghanNew South Wales2308Australia 山东科技大学化学与环境工程学院青岛266590 郑州大学材料科学与工程学院郑州450002

通过暴露合金表面的金属间化合物(β-Mg17Al12和AlMn),研究草酸(OA)酸洗对AM50镁合金表面原位蒸汽Mg−Al层状双氢氧化物(LDH)涂层成膜机制和耐蚀性的影响。结果表明,OA预处理使镁合金表面金属间化合物比例显著增加,Mg−Al LDH在Al−Mn相周... 详细信息

通过暴露合金表面的金属间化合物(β-Mg17Al12和AlMn),研究草酸(OA)酸洗对AM50镁合金表面原位蒸汽Mg−Al层状双氢氧化物(LDH)涂层成膜机制和耐蚀性的影响。结果表明,OA预处理使镁合金表面金属间化合物比例显著增加,Mg−Al LDH在Al−Mn相周围成核并生长。当酸洗时间为45 s时,所得LDH涂层的厚度最大、耐蚀性最佳,与基体相比,其腐蚀电流密度降低3个数量级。最后,提出了AM50镁合金表面Mg−Al LDH涂层的成膜机制。

关键词：镁合金草酸金属间化合物蒸汽涂层层状双氢氧化物耐蚀性

Robust damage warning and healing tracing strategy for anticorrosion coatings on magnesium alloy AZ31enabled by polydopamine fluorophores

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Journal of Materials Science & Technology 2023年第21期152卷 169-180页

作者： Chengbao Liu Li Cheng lan-yue cui Peimin Hou Bei Qian Rong-Chang Zeng College of Materials Science and Engineering Shandong University of Science and TechnologyQingdao 266590China University of Chinese Academy of Sciences Beijing 100049China State Key Laboratory of Marine Coatings Marine Chemical Research InstituteQingdao 266071China College of Chemistry and Pharmaceutical Sciences Qingdao Agricultural UniversityQingdao 266109China

Polymeric coatings are susceptible to microdefects that are difficult to detect thus leading to premature failure of metallic components or even catastrophic *** obtaining considerable progress in damage healing and detecting,it is still challenging for anticorrosion coating to realize warning the damage generation and tracing the healing process *** article validates a robust strategy based on damage-induced fluorescence enhancement effect to visualize dynamic damage-healing processes in anticorrosion coatings on magnesium alloy *** embedding fluorescent poly-dopamine nanoparticles into thermo-responsive epoxy resin,immediate fluorescence was intensified at coating *** electrochemical impedance and salt spray results proved that the prepared coating possessed pronounced healing and corrosion protection capability with near-infrared ***,the healing behavior can be traced and visualized based on the decrease in fluorescence *** work opens a new avenue to monitor the failure and self-healing mechanism of anticorrosion coatings,providing guideline for engineering of next generation smart protection materials.

关键词： Damage warning Healing tracing Corrosion protection Photothermal conversion Coating

Advance in Antibacterial Magnesium Alloys and Surface Coatings on Magnesium Alloys:A Review

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Acta Metallurgica Sinica(English Letters) 2020年第5期33卷 615-629页

作者： Yang Shao Rong-Chang Zeng Shuo-Qi Li lan-yue cui Yu-Hong Zou Shao-Kang Guan Yu-Feng Zheng Corrosion Laboratory for Light Metals College of Materials Science and EngineeringShandong University of Science and TechnologyQingdao 266590China School of Materials Science and Engineering Zhengzhou UniversityZhengzhou 450002China College of Chemical and Environmental Engineering Shandong University of Science and TechnologyQingdao 266590China Department of Materials Science and Engineering College of EngineeringPeking UniversityBeijing 100871China

Magnesium(Mg)alloys as a bioabsorbable light metal have shown great clinical potential as bone replacement *** this review,the categories,progress in cutting-edge preparation technologies and antibacterial mechanisms of Mg alloys and considerable numbers of corrosion-resistant and functional coatings are *** relationship among the microstructure(grain size,intermetallic compounds),biocorrosion resistance and biocompatibility for antibacterial Mg alloys is *** challenge and outlooks of biomedical Mg alloys and coatings are proposed from an antibacterial perspective.

关键词： Magnesium alloys Antibacterial properties Coatings Degradation Biomaterial

In vitro corrosion of Mg-Ca alloy- The influence of glucose content

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Frontiers of Materials Science 2017年第3期11卷 284-295页

作者： lan-yue cui Xiao-Ting LI Rong-Chang ZENG Shuo-Qi LI En-Hou HAN Liang SONG College of Materials Science and Engineering Shandong University of Science and Technology Qingdao 266590 China National Engineering Center for Corrosion Control Institute of Metals Research Chinese Academy of Sciences Shenyang 110016 China

Influence of glucose on corrosion of biomedical Mg-1.35Ca alloy was made using hydrogen evolution, pH and electrochemical polarization in isotonic saline solution. The corrosion morphologies, compositions and structures were probed by virtue of SEM, EDS, FTIR, XRD and XPS. Results indicate that the glucose accelerated the corrosion of the alloy. The elemental Ca has no visible effect on the corrosion mechanism of glucose for the Mg-1.35Ca alloy in comparison with pure Mg. In addition, the presence of CO2 has beneficial effect against corrosion due to the formation of a layer of carbonate- containing products.

关键词： magnesium corrosion glucose biomaterial

Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

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Frontiers of Materials Science 2016年第2期10卷 134-146页

作者： lan-yue cui Rong-Chang ZENG Xiao-Xiao ZHU Ting-Ting PANG Shuo-Qi LI Fen ZHANG College of Materials Science and Engineering Shandong University of Science and Technology Qingdao 266590 China State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology Shandong University of Science and Technology Qingdao 266590 China

Biocompatible polyelectrolyte multilayers （PEMs） and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly（sodium 4-styrenesulfonate）（PSS） and poly（allylamine hydrochloride）（PAH）, were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as （PAH/PSS）s/AZ31. Then, the （PAH/PSS）5/AZ31 samples were dipped into a methyltrimethoxysilane （MTMS） solution to fabricate the PMTMS films, designated as PMTMS/（PAH/PSS）5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electro- chemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/（PAH/PSS）s/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank＇s balanced salt solution （HBSS）. The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3（PO4）2 and hydroxyapatite （HA）. Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

关键词： magnesium alloy polyelectrolyte polysiloxane corrosion layer-by-layer

Corrosion resistance and mechanisms of smart micro-arc oxidation/epoxy resin coatings on AZ31 Mg alloy: Strategic positioning of nanocontainers

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Journal of Magnesium and Alloys 2023年第12期11卷 4562-4574页

作者： Ai-meng Zhang Chengbao Liu Pu-sheng Sui Cong Sun lan-yue cui M.Bobby Kannan Rong-Chang Zeng College of Materials Science and Engineering Shandong University of Science and TechnologyQingdao 266590China School of Materials Science and Engineering Zhengzhou UniversityZhengzhou 450002China School of Engineering University of NewcastleCallaghanNew South Wales 2308Australia

Smart micro-arc oxidation(MAO)/epoxy resin(EP) composite coatings were formed on AZ31 magnesium(Mg) alloy. Mesoporous silica nanocontainers(MSN) encapsulated with sodium benzoate(SB) corrosion inhibitors were strategically incorporated in the MAO micropores and in the top EP layer. The influence of the strategic positioning of the nanocontainers on the corrosion protective performance of coating was investigated. The experimental results and analysis indicated that the superior corrosion resistance of the hybrid coating is ascribed to the protection mechanisms of the nanocontainers. This involves two phenomena:(1) the presence of the nanocontainers in the MAO micropores decreased the distance between MSN@SB and the substrate, demonstrating a low admittance value(^5.18 × 10^(-8)Ω^(-1)), and thus exhibiting significant corrosion inhibition and self-healing function;and(2) the addition of nanocontainers in the top EP layer densified the coating via sealing of the inherent defects, and hence the coating maintained higher resistance even after 90 days of immersion(1.13 × 10^(10)Ω cm^(2)).However, the possibility of corrosion inhibitors located away from the substrate transport to the substrate is reduced, reducing its effective utilization rate. This work demonstrates the importance of the positioning of nanocontainers in the coating for enhanced corrosion resistance,and thereby providing a novel perspective for the design of smart protective coatings through regulating the distribution of nanocontainers in the coatings.

关键词： Nanocontainers Self-healing coating Micro-arc oxidation Corrosion protection Magnesium alloys

Exfoliation corrosion of extruded Mg-Li-Ca alloy

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Journal of Materials Science & Technology 2018年第9期34卷 1550-1557页

作者： Zi-You Ding lan-yue cui Rong-Chang Zeng Yan-Bin Zhao Shao-Kang Guan Dao-Kui Xu Cun-Guo Lin College of Materials Science and Engineering Shandong University of Science and Technology Qingdao 266590 China School of Materials Science and Engineering Zhengzhou University Zhengzhou 450002 China CAS Key Laboratory of Nuclear Materials and Safety Assessment Institute of Metal Research Chinese Academy of Sciences Shenyang 110016 China Science and Technology on Marine Corrosion and Protection Laboratory Qingdao 266071 China Qingdao Branch of Luoyang Ship Material Research Institute Qingdao 266101 China

Exfoliation on as-extruded Mg-1 Li-1 Ca magnesium alloy was investigated after an immersion in 3.5 wt%NaCl aqueous solution for 90, 120 and 150 days through optical microscope, digital camera, scanning electron microscope, electrochemical workstation, scanning Kalvin probe, X-ray diffraction and Fourier transform infrared spectroscope. The results demonstrated that exfoliation corrosion occurred on extruded Mg-1 Li-1 Ca alloy due to elongated microstructure parallel to surface, and delamination of lamellar structure resulted from galvanic effect and wedge effect. Skin layer with fine grains exhibited better corrosion resistance, whereas the interior with coarse grains and the intermetallic compound,Mg2 Ca particles existing in a fibrous structure, dispersed along grain boundaries and extrusion direction in a line. Furthermore, galvanic effect between Mg2 Ca particles and their neighboring a-Mg matrix facilitated dissolution of Mg2 Ca particles and a-Mg matrix; wedge effect was caused by formation of corrosion products. Exfoliation corrosion of extruded Mg-Li-Ca alloys might be a synergic effect of pitting corrosion,filiform corrosion, intergranular corrosion and stress corrosion. Finally, exfoliation corrosion mechanism was proposed.

关键词： Magnesium-lithium alloy Exfoliation corrosion Intermetallic compound Extrusion Microstructure

New insights into the effect of Tris-HCl and Tris on corrosion of magnesium alloy in presence of bicarbonate,sulfate,hydrogen phosphate and dihydrogen phosphate ions

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Journal of Materials Science & Technology 2017年第9期33卷 971-986页

作者： lan-yue cui Yan Hu Rong-Chang Zeng Yong-Xin Yang Dan-Dan Sun Shuo-Qi Li Fen Zhang En-Hou Han College of Materials Science and Engineering Shandong University of Science and Technology State Key Laboratory of Mining Disaster Prevention and Control Co-founded by Shandong Province and the Ministry of Science and Technology Shandong University of Science and Technology National Engineering Centre for Corrosion Control Institute of Metals ResearchChinese Academy of Sciences

In vitro degradation is an important approach to screening appropriate biomedical magnesium（Mg） alloys at low cost. However, corrosion products deposited on Mg alloys exert a critical impact on corrosion resistance. There are no acceptable criteria on the evaluation on degradation rate of Mg alloys. Understanding the degradation behavior of Mg alloys in presence of Tris buffer is necessary. An investigation was made to compare the influence of Tris-HCl and Tris on the corrosion behavior of Mg alloy AZ31 in the presence of various anions of simulated body fluids via hydrogen evolution, p H value and electrochemical *** results demonstrated that the Tris-HCl buffer resulted in general corrosion due to the inhibition of the formation of corrosion products and thus increased the corrosion rate of the AZ31 alloy. Whereas Tris gave rise to pitting corrosion or general corrosion due to the fact that the hydrolysis of the amino-group of Tris led to an increase in solution p H value, and promoted the formation of corrosion products and thus a significant reduction in corrosion rate. In addition, the corrosion mechanisms in the presence of Tris-HCl and Tris were proposed. Tris-HCl as a buffer prevented the formation of precipitates of HCO;, SO;,HPO;and H;PO;ions during the corrosion of the AZ31 alloy due to its lower buffering p H value（x.x）.Thus, both the hydrogen evolution rate and corrosion current density of the alloy were approximately one order of magnitude higher in presence of Tris-HCl than Tris and Tris-free saline solutions.

关键词： Magnesium alloy Biomaterials Tris Buffer Corrosion