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Correcting distortions of thin-walled machined parts by machine hammer peening

Chinese Journal of Aeronautics 2024年第6期37卷 439-453页

作者： Aitor MADARIAGA Mikel CUESTA Gorka ORTIZ-de-ZARATE eneko saenz-de-argandona denis SORIANO Michael B.PRIME Pedro Jose ARRAZOLA department of Materials University of ManchesterOxford RoadManchester M139PLUnited Kingdom Mechanical and Industrial Production department Faculty of EngineeringMondragon UnibertsitateaArrasate 20500Spain Los Alamos National Laboratory Los AlamosNew MexicoUSA

Thin-walled aerostructural components frequently get distorted after the machining *** to correct distortions or eventually rejecting parts significantly increases the *** paper proposes a new approach to correct distortions in thin-walled components by strategically applying hammer peening on target surfaces of a machined *** alloy 7475-T7351 was chosen for this *** study was divided in two ***,the residual stresses(RS)induced by four different pneumatic hammer peening conditions(modifying the stepover distance and initial offset)were characterised in a test coupon,and one of the conditions was selected for the next *** the second stage,a FEM model was used to predict distortions caused by machining in a representative ***,the RS induced by hammer peening were included in an FEM model to define two hammer peening strategies(varying the coverage area)to analyse the capability to reduce *** workpieces were machined and then treated with the simulated hammer peening strategies for experimental *** in the test coupon showed that pneumatic hammer peening can generate high compressive RS(-50 to350 MPa)up to 800 lm depth,with their magnitude increasing with a reduced stepover *** of hammer peening over 4% of the surface of the representative workpiece reduced the machininginduced distortions by 37%,and a coverage area of 100% led to and overcorrection by a factor of *** confirms that hammer peening can be strategically applied(in target areas and changing the percentage of coverage)to correct low or severe distortions.

关键词： Aeronautics Machining,Hammer Peening Aluminium alloy Distortions Residual Stress

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