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Targeting new ways for large-scale,high-speed surface functionalization using direct laser interference patterning in a roll-to-roll process

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International Journal of Extreme Manufacturing 2023年第3期5卷 569-583页

作者： christoph zwahr Nicolas Serey Lukas Nitschke Christian Bischoff Ulrich Radel Alexandra Meyer Penghui Zhu Wilhelm Pfleging Laser Precision Manufacturing Fraunhofer Institute for Material and Beam Technology(IWS)DresdenGermany Topag Lasertechnik GmbH DarmstadtGermany Institute of Manufacturing Science and Engineering Technical University DresdenDresdenGermany Institute for Applied Materials—Applied Materials Physics(IAM-AWP) Karlsruhe Institute of Technology(KIT)Eggenstein-LeopoldshafenGermany

Direct Laser Interference Patterning(DLIP)is used to texture current collector foils in a roll-to-roll process using a high-power picosecond pulsed laser system operating at either fundamental wavelength of 1064 nm or 2nd harmonic of 532 *** raw beam having a diameter of 3 mm@1/e^(2) is shaped into an elongated top-hat intensity profile using a diffractive so-called FBS■-L element and cylindrical *** shaped beam is split into its diffraction orders,where the two first orders are parallelized and guided into a galvanometer *** deflected beams inside the scan head are recombined with an F-theta objective on the working position generating the interference *** DLIP spot has a line-like interference pattern with about 15μm spatial *** fluences of up to 8 J cm^(-2) were achieved using a maximum pulse energy of 0.6 ***,an in-house built roll-to-roll machine was *** this setup,aluminum and copper foil of 20μm and 9μm thickness,respectively,could be *** to current collector structuring coating of composite electrode material took *** case of lithium nickel manganese cobalt oxide(NMC 622)cathode deposited onto textured aluminum current collector,an increased specific discharge capacity could be achieved at a C-rate of 1℃.For the silicon/graphite anode material deposited onto textured copper current collector,an improved rate capability at all C-rates between C/10 and 5℃ was *** rate capability was increased up to 100%compared to reference *** C-rates between C/2 and 2℃,the specific discharge capacity was increased to 200 mAh g^(-1),while the reference electrodes with untextured current collector foils provided a specific discharge capacity of 100 m Ah g^(-1),showing the potential of the DLIP technology for cost-effective production of battery cells with increased cycle lifetime.

关键词： DLIP lithium-ion battery surface texturing copper aluminum

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