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Does laser surface texturing really have a negative impact on the fatigue lifetime of mechanical components?

Friction 2021年第6期9卷 1766-1775页

作者： Chia-Jui HSU Andreas STRATMANN Simon MEDINA Georg JACOBS Frank MÜCKLICH carsten gachot Institute for Engineering Design and Product Development TU WienLehárgasse 6Campus GetreidemarktVienna 1060Austria Chair of Functional Materials Saarland UniversityCampus D3.3Saarbrücken 66123Germany AC2T Research GmbH Viktor-Kaplan-Straße 2/CWiener Neustadt 2700Austria Institute for Machine Elements and Systems Engineering RWTH AachenSchinkelstraße 10Aachen 52062Germany

Laser surface texturing(LST)has been proven to improve the tribological performance of machine *** micro-scale patterns manufactured by LST may act as lubricant reservoirs,thus supplying oil when encountering insufficient ***,not many studies have investigated the use of LST in the boundary lubrication regime,likely due to concerns of higher contact stresses that can occur with the increasing surface *** study aims to examine the influence of LST on the fatigue lifetime of thrust rolling bearings under boundary lubrication.A series of periodic patterns were produced on the thrust rolling bearings,using two geometrically different designs,namely cross and dimple *** oil ISO VG 100 mixed with 0.05 wt%P of zinc dialkyldithiophosphate(ZDDP)was *** bearings with cross patterns reduce the wear loss by two orders of *** patterns not only retain lubricant in the textured pockets but also enhance the formation of an anti-wear *** tribofilm generation may be improved by the higher contact stresses that occur when using the textured ***,in contrast to the negative concerns,the ball bearings with cross patterns were instead found to increase the fatigue life by a factor of three.

关键词： thrust rolling bearing laser surface texturing direct laser interference patterning zinc dialkyldithiophosphate(ZDDP) tribofilm

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Controllable self-transport of bouncing droplets on ultraslippery surfaces with wedge-shaped grooves

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Droplet 2024年第2期3卷 138-145页

作者： Chuchen Yue Qingwen Dai Xiaolong Yang carsten gachot Wei Huang Xiaolei Wang College of Mechanical and Electrical Engineering Nanjing University of Aeronautics&AstronauticsNanjingChina Institute of Engineering Design and Product Development Tribology Research GroupTU WienViennaAustria

Preventing the accretion of droplets on surfaces is vital and slippery liquid-infused porous surfaces(SLIPS)have promising application prospects,such as surface self-cleaning and droplet *** this work,controllable self-transport of bouncing droplets on ultraslippery surfaces with wedge-shaped grooves is *** impact behaviors of droplets on SLIPS under various impact velocities and diameters are explored,which can be classified as hover,total bounce,partial bounce,Worthington jet,and *** with wedge-shaped grooves were designed to transport accreted *** energy and transport model is established to explain the impact and self-transport mechanism,where the Laplace pressure and moving resistance between droplets play a key ***,SLIPS with branched wedge-shaped grooves were designed for droplet self-transport and demonstrated *** work provides a general reference for spontaneous motion control of sessile droplets,droplets with initial impacting velocity,or even liquid films.

关键词： wedge shaped droplets

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Influence of structural depth of laser-patterned steel surfaces on the solid lubricity of carbon nanoparticle coatings

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Friction 2023年第7期11卷 1276-1291页

作者： Timothy MACLUCAS Lukas DAUT Philipp GRÜTZMACHER Maria Agustina GUITAR Volker PRESSER carsten gachot Sebastian SUAREZ Frank MÜCKLICH Chair of Functional Materials Saarland UniversitySaarbrücken 66123Germany Institute for Engineering Design and Product Development TU WienWien 1060Austria INM–Leibniz Institute for New Materials Saarbrücken 66123Germany Department of Materials Science&Engineering Saarland UniversitySaarbrücken 66123Germany Saarene-Saarland Center for Energy Materials and Sustainability Saarbrücken 66123Germany

Carbon nanoparticle coatings on laser-patterned stainless-steel surfaces present a solid lubrication system where the pattern's recessions act as lubricant-retaining *** study investigates the influence of the structural depth of line patterns coated with multi-walled carbon nanotubes(CNTs)and carbon onions(COs)on their respective potential to reduce friction and *** laser interference patterning(DLIP)with a pulse duration of 12 ps is used to create line patterns with three different structural depths at a periodicity of 3.5μm on AISI 304 steel ***,electrophoretic deposition(EPD)is applied to form homogeneous carbon nanoparticle coatings on the patterned *** ball-on-disc experiments are conducted on the as-described surfaces with an alumina counter body at a load of 100 *** results show that the shallower the coated structure,the lower its coefficient of friction(COF),regardless of the particle ***,with a minimum of just below 0.20,CNTs reach lower COF values than COs over most of the testing *** resulting wear tracks are characterized by scanning electron microscopy,transmission electron microscopy,and energy-dispersive X-ray *** friction testing,the CNTs remain in contact,and the immediate proximity,whereas the CO coating is largely *** of structural depth,no oxidation occurs on CNT-coated surfaces,whereas minor oxidation is detected on CO-coated wear tracks.

关键词： solid lubricant coatings carbon nanotubes carbon onions direct laser interference patterning(DLIP)surface structuring electrophoretic deposition(EPD)

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Applying ionic liquids as oil additives for gearboxes:Going beyond the state of the art by bridging the nano-scale and component level

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Friction 2023年第6期11卷 1057-1078页

作者： Azhaarudeen ANIFA MOHAMED FARUCK Philipp G.GRÜTZMACHER Chia-Jui HSU Dominik DWORSCHAK Hsiu-Wei CHENG Markus VALTINER Kristof STAGEL Philipp MIKSOVSKY Apurba Ranjan SAHOO Aitor SAINZ MARTINEZ Katharina BICA-SCHRODER Michael WEIGAND carsten gachot Institut für Konstruktionswissenschaften und Produktentwicklung(IKP) Tribology Research DivisionTU WienVienna1060Austria Institut für Angewandte Physik(IAP) Applied Interface Physics research groupTU WienVienna1040Austria Institut für Angewandte Synthesechemie(IAS) Sustainable Organic Synthesis and Catalysis research groupTU WienVienna1060Austria

Ionic liquids(ILs)have been used effectively in many applications for reducing problems related to friction and *** this work,the potential of ILs as an anti-wear and extreme pressure lubricant additive for high load-carrying gearbox applications such as helicopter transmissions has been *** halide-free ILs:P_(8881)(BuO)_(2)PO_(2)^(-)(1)and P_(8881)(MeO)_(2)PO_(2)^(-)(2),which are blended at 5 wt%each into a standard non-additivated FVA2 base oil(BO)are *** solid-liquid interface,friction and load-carrying capacity,and wear(scuffing)behavior are studied on the nano-,lab-,and component-scale,respectively,at a different range of temperature and loading conditions by using the atomic force microscopy(AFM),Schwing-Reib-Verschleiβ(SRV)friction tests,and Brugger tests,as well as forschungsstelle für zahnrader und getriebebau(FZG)back-to-back gear test *** AFM analysis shows nearly no change of adhesion over the full range of studied temperature for the IL blends compared to the ***,IL blends demonstrate a very stable coefficient of friction(COF)of around 0.16,which even decreases with increasing test temperatures ranging from 40 to 120℃.A clear reduction in COF up to 25%is achieved by adding only 5 wt%of the investigated Ils in the BO,and the Brugger tests also show a pronounced enhancement of load-carrying ***,on the component-scale,a significant improvement in gear scuffing performance has been observed for both used IL blends.A detailed characterization of the wear tracks from the SRV friction tests via the transmission electron microscopy(TEM)revealed the formation of a phosphate(P-O)-based amorphous tribo-chemical layer of about 20 nm ***,this work may present an approach for Ils to be used as an additive in conventional lubricants due to their ability to enhance the lubrication properties,making them an alternative lubricant solution for high load-carrying gearbox applications.

关键词： ionic liquids(ILs) additives gears scuffing friction load-carrying capacity

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