Analysis of Sheet Metal Extrusion Process Using Finite Element Method

作     者：Xin-Cun Zhuang Hua Xiang Zhen Zhao 

作者机构：Department of Plasticity Technology Shanghai Jiao Tong University Shanghai 200030 PRC 

出 版 物：《International Journal of Automation and computing》 (国际自动化与计算杂志（英文版）)

年 卷 期：2010年第7卷第3期

页      面：295-302页

核心收录：

学科分类：080503[工学-材料加工工程] 08[工学] 0805[工学-材料科学与工程（可授工学、理学学位）] 082701[工学-核能科学与工程] 0827[工学-核科学与技术] 0802[工学-机械工程] 0701[理学-数学] 0811[工学-控制科学与工程] 0812[工学-计算机科学与技术（可授工学、理学学位）] 080201[工学-机械制造及其自动化] 

基　　金：supported by National Science & Technology Major Project of China (No. 2009ZX04014-073) National Natural Science Foundation of China (No. 50975175) 

主　　题：Sheet bulk metal forming extrusion ductile damage arbitrary Lagrangian-Eulerian (ALE) metal flow behavior. 

摘      要：Sheet bulk metal forming processes have been widely developed to the facilitate manufacture of complicated 3D parts. However, there is still not enough know-how available. In this paper, as one of the typical sheet bulk metal forming processes, the sheet metal extrusion process was studied. A reasonable finite element method （FEM） model of sheet metal extrusion process taking the influence of flow-stress curve with wide range of plastic strain and ductile damage into consideration was established and simulated by an arbitrary Lagrangian-Eulerian （ALE） FEM implemented in ***. Validated by comparing the results with experiment, some phenomenological characteristics, such as metal flow behavior, shrinkage cavity, and the influence of different combinations of diameter of punch, diameter of extrusion outlet, and diameter of pre-punched hole were analyzed and concluded, which can be used as theoretical fundamental for the design of the sheet metal extrusion process.