COMPUTER SIMULATION OF CONTINUOUS ELECTROMAGNETIC STIRRING FOR MAKING RHEOLOGIC SEMI-SOLID SLURRY OF ZL112Y ALUMINUM ALLOY

作     者：LIU Changming YANG Ling ZUO Hongzhi 

作者机构：College of Material Science and Engineering Chongqing University Chongqing 400044 China 

出 版 物：《Chinese Journal of Mechanical Engineering》 (中国机械工程学报（英文版）)

年 卷 期：2008年第21卷第6期

页      面：108-114页

核心收录：

学科分类：080805[工学-电工理论与新技术] 080904[工学-电磁场与微波技术] 0808[工学-电气工程] 0809[工学-电子科学与技术（可授工学、理学学位）] 0817[工学-化学工程与技术] 08[工学] 0807[工学-动力工程及工程热物理] 0802[工学-机械工程] 0811[工学-控制科学与工程] 0801[工学-力学（可授工学、理学学位）] 

主　　题：Electromagnetic stirring Electromagnetic force field Fluid velocity field Rheologic semi-solid slurry Computer simulation 

摘      要：To realize the technology of fabricating the rheologic semi-solid slurry of ZL112Y aluminum alloy via continues electromagnetic stirring process, ANSYS software was used to simulate electromagnetic force field and fluid velocity field in the alloy melt in a crucible tube in three coils. In the first section of the paper, eletromagnetic force field and fluid velocity field caused by single coil were simulated. The result of this simulation gives an average velocity of 3.2 cm/s and it is called critical velocity because a fluid velocity over it will cause a fine and spherical structure of solid primary a in a semi-solid melt. And, from this result, a reasonable temperature of semi-solid of the alloy and an electrical current intensity were established. The electrical current intensity of the result of this simulation corresponded to the current intensity used in a practice experiment, in which the primary α was obviously refined and sphericized. Based on this simulation of single coil electromagnetic stirring, in the second section of the paper, eletromagnetic force field and fluid velocity field caused by three coils were simulated. The result of the simulation shows that, 1） there is a semi-solid zone of 32 mm from bottom of the crucible tube to the upper; 2） the electrical current intensities of three coils of 400 A, 600 A, and 400 A, which were set to top range, middle range and bottom range of the tube, respectively, were the optimum parameters of electromagnetic current intensity under the condition of this investigation; and 3） under effect of these electromagnetic current intensity, the fluid velocities of the melt in the tube were 6.3 cm/s in top range, 3.75 cm/s in middle range, and 3.9 cm/s in bottom range of it, respectively.