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An Iterative Compensation Algorithm for Springback Control in Plane Deformation and Its Application

An Iterative Compensation Algorithm for Springback Control in Plane Deformation and Its Application

作     者:Rui Ma Chunge Wang Ruixue Zhai Jun Zhao 

作者机构:Key Laboratory of Advanced Forging & Stamping Technology and ScienceMinistry of Education of China Yanshan University College of Mechanical Engineering Yanshan University College of Mechanical and Energy Engineering Ningbo Institute of Technology Zhejiang University Key Laboratory of Roll Forming Technology Research 

出 版 物:《Chinese Journal of Mechanical Engineering》 (中国机械工程学报(英文版))

年 卷 期:2019年第32卷第2期

页      面:212-223页

核心收录:

学科分类:080503[工学-材料加工工程] 08[工学] 0805[工学-材料科学与工程(可授工学、理学学位)] 0802[工学-机械工程] 080201[工学-机械制造及其自动化] 

基  金:Supported by Hebei Provincial Natural Science Foundation of in China(Grant Nos.E2015203244,E2016203266) Program for the Youth Top-notch Talents of Hebei Province 

主  题:Springback control Iterative compensation algorithm Convergence criterion V-free bending Stretchbending 

摘      要:In order to solve the springback problem in sheet metal forming, the trial and error method is a widely used method in the factory, which is time-consuming and costly for its non-direction and non-quantitative. Finite element simulation is an e ective method to predict the springback of complex shape parts, but its precision is sensitive to the simulation model, particularly material model and boundary conditions. In this paper, the simple iterative method is introduced to establish the iterative compensation algorithm, and the convergence criterion of iterative parameters is put forward. In addition, the new algorithm is applied to the V-free bending and stretch-bending processes, and the convergence of curvature and bending angle is proved theoretically and verified experimentally. At the same time,the iterative compensation experiments for plane bending show that, the new method can predict the next compensaantido tnh ev atlaureg ebta cseurdv oatnu trhe ew sitphri tnhgeb earcrko ro fo fe laecshs ttehsat,n s0 o. 5 th%a ta rteh eo btatraigneet db aefntedri n2 g-3 a nitgelrea tiwoitnhs.t Thhei se rrreosre aorf clhe sps rtohpaons e±s 0 a.1%new iterative compensation algorithm to predict springback in sheet metal forming process, where each compensation value depends only on the iteration parameter di erence before and after springback for the same forming process of same material.

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