Influence of welding parameters on material flow,mechanical property and intermetallic characterization of friction stir welded AA6063 to HCP copper dissimilar butt joint without offset

作     者：T.K.BHATTACHARYA H.DAS T.K.PAL T. K. BHATTACHARYA;H. DAS;T. K. PAL

作者机构：Welding Technology CentreMetallurgical and Material Engineering DepartmentJadavpur University 

出 版 物：《Transactions of Nonferrous Metals Society of China》 (中国有色金属学报（英文版）)

年 卷 期：2015年第25卷第9期

页      面：2833-2846页

核心收录：

学科分类：080503[工学-材料加工工程] 0806[工学-冶金工程] 08[工学] 0818[工学-地质资源与地质工程] 0815[工学-水利工程] 0805[工学-材料科学与工程（可授工学、理学学位）] 0813[工学-建筑学] 0703[理学-化学] 0802[工学-机械工程] 0814[工学-土木工程] 0702[理学-物理学] 080201[工学-机械制造及其自动化] 

主　　题：friction stir welding(FSW) AA6063 alloy HCP copper material flow 

摘      要：Joining of dissimilar aluminium-copper is an emerging area of interest for both research and industry due to its complex *** stir welding was attempted to evaluate the joint strength without offset at the butt line between AA6063 to HCP copper sheet under different combination of rotational speed of 800 and 1000 r/min and travel speed of 20 and 40 mm/*** flow was studied in detail for different combinations of parameters with optical microscopy and elemental mapping by energy dispersive X-ray spectroscopy（EDS）.The results were correlated with the microstructural characteristics and formation of intermetallics at the bond interface using microhardness test and X-ray diffraction（XRD） *** flow clearly suggests that energy input at 800 r/min and 20 mm/min is sufficient to plasticize both the materials with formation of higher amount of thermodynamically stable and hard intermetallic phases Al4Cu9 and Al Cu4（slower cooling rate of 88 K/s） than that at 800 r/min and 40 mm/min（faster cooling rate of 154 K/s）,attributed maximum joint strength（~78.6% of aluminium base metal）.