Direct joining of oxygen-free copper and carbon-fiber-reinforced plastic by friction lap joining

作     者：L.H. Wu K. Nagatsuka K. Nakata 

作者机构：Joining and Welding Research Institute Osaka University 11-1 Mihogaoka Ibaraki Osaka 567-0047 Japan 

出 版 物：《Journal of Materials Science & Technology》 (材料科学技术（英文版）)

年 卷 期：2018年第34卷第1期

页      面：192-197页

核心收录：

学科分类：08[工学] 0817[工学-化学工程与技术] 0806[工学-冶金工程] 0805[工学-材料科学与工程（可授工学、理学学位）] 0703[理学-化学] 0802[工学-机械工程] 0801[工学-力学（可授工学、理学学位）] 0702[理学-物理学] 

主　　题：Friction lap joining Metal Plastic Carbon fiber reinforced thermoplastic Dissimilar materials joining 

摘      要：Oxygen-flee copper （Cu） was successfully joined to carbon-fiber-reinforced thermoplastic （CFRTP, polyamide 6 with 20wt% carbon fiber addition） by friction lap joining （FLJ） at joining speeds of 200-1600 mm/min with a constant rotation rate of 1500 rpm and a nominal plunge depth of 0.9 ram. It is the first time to report the joining of CFRTP to Cu by FLJ. As the joining speed increased, the tensile shear force （TSF） of joints increased first, and decreased thereafter. The maximum TSF could reach 2.3 kN （ 15 mm in width）. Hydrogen bonding formed between the amide group of CFRTP and the thin Cu20 layer on the Cu surface, which mainly contributed to the joint bonding. The influence factors of the TSF of the joints at different joining speeds were discussed. The TSF was mainly affected by the joining area, the degradation of the plastic matrix and the number and the size of bubbles. As the joining speed increased, the influence factors varied as follows： the joining area increased first and then decreased; the degra- dation of the plastic matrix and the number and the size of bubbles decreased. The maximum TSF was the comprehensive result of the relatively large joining area, small degradation of the plastic matrix and small number and sizes of bubbles.