Smart Cutting Tools and Smart Machining: Development Approaches, and Their Implementation and Application Perspectives

作     者：Kai Cheng Zhi-Chao Niu Robin C.Wang Richard Rakowski Richard Bateman 

作者机构：College of Engineering Design and Physical SciencesBrunel University London 

出 版 物：《Chinese Journal of Mechanical Engineering》 (中国机械工程学报（英文版）)

年 卷 期：2017年第30卷第5期

页      面：1162-1176页

核心收录：

学科分类：08[工学] 0817[工学-化学工程与技术] 0807[工学-动力工程及工程热物理] 0802[工学-机械工程] 0811[工学-控制科学与工程] 080201[工学-机械制造及其自动化] 0801[工学-力学（可授工学、理学学位）] 

基　　金：Supported by the UK Technology Strategy Board(TSB)(SEEM Project,Contract No.:BD266E) Innovate UK(KTP Project,Contract No.:9277) 

主　　题：Smart cutting tool Smart machining Fast toolservo （FFS） Precision machining Micro manufacturing Smart tooling 

摘      要：Smart machining has tremendous potential and is becoming one of new generation high value precision manufacturing technologies in line with the advance of Industry 4.0 concepts. This paper presents some innovative design concepts and, in particular, the development of four types of smart cutting tools, including a force-based smart cutting tool, a temperature-based internally-cooled cutting tool, a fast tool servo （FTS） and smart collets for ultra- precision and micro manufacturing purposes. Implemen- tation and application perspectives of these smart cutting tools are explored and discussed particularly for smart machining against a number of industrial application requirements. They are contamination-free machining, machining of tool-wear-prone Si-based infra-red devices and medical applications, high speed micro milling and micro drilling, etc. Furthermore, implementation tech- niques are presented focusing on： （a） plug-and-produce design principle and the associated smart control algo- rithms, （b） piezoelectric film and surface acoustic wave transducers to measure cutting forces in process, （c） critical cutting temperature control in real-time machining, （d） in- process calibration through machining trials, （e） FE-based design and analysis of smart cutting tools, and （f） applica- tion exemplars on adaptive smart machining.