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Real-time Bezier interpolation satisfying chord error constraint for CNC tool path

Real-time Bezier interpolation satisfying chord error constraint for CNC tool path

作     者:FAN Wei LEE ChenHan CHEN JiHong XIAO Yao 

作者机构:National NC System Engineering Research Center Huazhong University of Science and Technology Institute of Mechanical Manufacturing Technology China Academy of Engineering Physics Aerospace Engineering Department Zhejiang University 

出 版 物:《Science China(Technological Sciences)》 (中国科学(技术科学英文版))

年 卷 期:2016年第59卷第2期

页      面:203-213页

核心收录:

学科分类:12[管理学] 1201[管理学-管理科学与工程(可授管理学、工学学位)] 080202[工学-机械电子工程] 08[工学] 0802[工学-机械工程] 080201[工学-机械制造及其自动化] 

基  金:supported by the National Science and Technology Major Projects(Grant Nos.2013ZX04007041 and 2012ZX04001012) General Financial Grant from the China Postdoctoral Science Foundation(Grant No.2014M552032) 

主  题:real-time CNC machining stretch energy jerk energy loop-free chord error 

摘      要:G01 code generated by a computer-aided manufacture (CAM) system is the most common form of tool trajeclory in computer numerical control (CNC) machining. A tool path composed of short line segments has discontinuous tangenc t and curvature, generating large fluctuations of feedrate and acceleration, which in turn produces vibration in a machine tool. To obtain a smooth tool path, many methods on tool-path smoothing have been developed. However, the shortcomings i:1 these methods exist when they are employed in a CNC system. It is difficult to simultaneously to guarantee the following requirements of CNC machining: (1) chord error should be rigidly constrained; (2) G01 points should be interpolated; (3) cur,,ature should be continuous (G2); (4) machining should be applicable to spatial cases; (5) real-time performance of computaEion is *** on these various requirements, this study proposes an interpolation scheme using CUDlC t^ezler curves anu mciuucb illl adjustment strategy to eliminate deficiencies in the tool path. The tool path generated is G2, chord-elror-constrained, G01-point-interpolated, loop-free, and optimized for both stretch and jerk energy. The method is applicable :o 3D cases and involves only simple algebraic computations. Thus, the algorithm can be applied to real-time CNC machining. A simulation is conducted to validate the efficiency of the algorithm. In addition, an experiment reveals its advantage over Hermite interpola- tion in surface quality and machining efficiency.

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