Research on the mechanism of the two-dimensional ultrasonic surface burnishing process to enhance the wear resistance for aluminum alloy
作者机构:College of Mechanical EngineeringZhejiang University of TechnologyHangzhou 310023China Key Laboratory of Special Purpose Equipment and Advanced Processing TechnologyMinistry of Education and Zhejiang ProvinceZhejiang University of TechnologyHangzhou 310014China
出 版 物:《Friction》 (摩擦(英文版))
年 卷 期:2024年第12卷第3期
页 面:490-509页
核心收录:
学科分类:08[工学] 080203[工学-机械设计及理论] 0802[工学-机械工程]
基 金:financially supported by the National Natural Science Foundation of China(NSFC)(52175194,52105215,and 52075047) Zhejiang Provincial Natural Science Foundation of China(LR23E050002)
主 题:structural superlubricity lattice registry elastic deformation strained solitons crystal plasticity molecular dynamics simulations
摘 要:The gradient nanostructure is machined on the aluminum(Al)alloy by the two-dimensional ultrasonic surface burnishing process(2D-USBP).The mechanism of why the gradient nanostructure enhances wear resistance is *** mechanical properties and microstructure characterization for the gradient nanostructure are performed by operating a nanoindenter,transmission electron microscopy(TEM),and electron backscattered diffraction(EBSD).Dry wear tests are performed on the samples before and after machining to evaluate the wear resistance and *** effect of the gradient nanostructure on the wear resistance is explored by developing the crystal plasticity(CP)finite element and molecular dynamics(MD)*** characterization results show that the 2D-USBP sample prepared a gradient structure of~600μm thick on the aluminum surface,increasing the surface hardness from 1.13 to 1.71 GPa and reducing the elastic modulus from 78.84 to 70.14 *** optimization of the surface microstructure and the increase of the mechanical properties effectively enhance the wear resistance of the sample,with 41.20%,39.07%,and 54.58% of the wear scar areas for the 2D-USBP treated samples to the original samples under 5,10,and 15 N loads,*** gradient nanostructure hinders the slip of dislocations inside the sample during the wear process and reduces the size and scope of plastic deformation;meanwhile,the resistance to deformation,adhesion,and crack initiation and propagation of the sample surface is improved,resulting in enhanced wear resistance.