Review on residual stress and its effects on manufacturing of aluminium alloy structural panels with typical multi-processes

作     者：Yong LI Wanni GAN Wenbin ZHOU Dongsheng LI Yong LI;Wanni GAN;Wenbin ZHOU;Dongsheng LI

作者机构：School of Mechanical Engineering and AutomationBeihang UniversityBeijing 100191China Shenzhen Institute of Beihang UniversityShenzhen 518057China Department of Mechanical EngineeringImperial College LondonLondon SW72AZUK 

出 版 物：《Chinese Journal of Aeronautics》 (中国航空学报（英文版）)

年 卷 期：2023年第36卷第5期

页      面：96-124页

核心收录：

学科分类：08[工学] 082503[工学-航空宇航制造工程] 0825[工学-航空宇航科学与技术] 

基　　金：co-supported by the National Natural Science Foundation of China(No.52005020) Guangdong Basic and Applied Basic Research Foundation(No.2019A1515110851) 

主　　题：Residual stress Stiffened panel Aluminium alloy Multi-processes manufacturing Machining Welding Additive manufacturing 

摘      要：In the aerospace industry,integrated aluminium alloy plates and stiffened panels with high accuracy and performance attract significant *** manufacture these panels as integrity with high accuracy,multiple processes need to be utilised,such as machining,welding and *** the whole manufacturing chain,residual stresses can be generated and redistributed in the components among different *** residual stress would significantly affect the shapes and properties of the final ***,these great effects are not well considered in the design and manufacturing *** paper aims to draw a general understanding of the residual stress generated in the pre-manufacturing processes and its effects on subsequent manufacturing *** mechanisms and distributions of residual stresses generated in typical premanufacturing processes of structural panels,including machining,welding and additive manufacturing(AM),are firstly *** detailed effects of generated residual stresses on distortion and application properties in subsequent manufacturing processes are then *** addition,current methods developed for the investigation of residual stress effect in multi-processes manufacturing are critically reviewed,including experimental,analytical,finite element(FE)and machine learning ***,the future development trend of methods for residual stress consideration and control in the design of manufacturing processes is summarised,providing comprehensive guidance to achieve the high accurate manufacturing of aluminium alloy structural components.