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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

作     者:Yan LV Congbo LI Jixiang HE Wei LI Xinyu LI Juan LI Yan LV;Congbo LI;Jixiang HE;Wei LI;Xinyu LI;Juan LI

作者机构:State Key Laboratory of Mechanical TransmissionCollege of Mechanical and Vehicle EngineeringChongqing UniversityChongqing400044China Department of Process TechnologySichuan Aerospace Fenghuo Servo Control Technology CorporationChengdu611130China State Key Laboratory of Digital Manufacturing Equipment and TechnologyHuazhong University of Science and TechnologyWuhan430074China 

出 版 物:《Frontiers of Mechanical Engineering》 (机械工程前沿(英文版))

年 卷 期:2022年第17卷第3期

页      面:209-227页

核心收录:

学科分类:08[工学] 0802[工学-机械工程] 080201[工学-机械制造及其自动化] 

基  金:This work was supported in part by the National Natural Science Foundation of China(Grant Nos.51975075 and 52105506) the Chongqing Technology Innovation and Application Program,China(Grant No.cstc2020jscx-msxmX0221). 

主  题:energy saving design energy consumption machining unit integrated optimization machine tool 

摘      要:The machining unit of hobbing machine tool accounts for a large portion of the energy consumption during the operating phase.The optimization design is a practical means of energy saving and can reduce energy consumption essentially.However,this issue has rarely been discussed in depth in previous research.A comprehensive function of energy consumption of the machining unit is built to address this problem.Surrogate models are established by using effective fitting methods.An integrated optimization model for reducing tool displacement and energy consumption is developed on the basis of the energy consumption function and surrogate models,and the parameters of the motor and structure are considered simultaneously.Results show that the energy consumption and tool displacement of the machining unit are reduced,indicating that energy saving is achieved and the machining accuracy is guaranteed.The influence of optimization variables on the objectives is analyzed to inform the design.

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