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Impact of Moisture Variation on Some Foundry Properties of Fori Silica Sand

Impact of Moisture Variation on Some Foundry Properties of Fori Silica Sand

作     者:Friday Ichifu Apeh Lawan Umar Mahmoud Sa’idu Shuaibu Mustapha Olawale Fabiyi Friday Ichifu Apeh;Lawan Umar Mahmoud;Sa’idu Shuaibu;Mustapha Olawale Fabiyi

作者机构:Engineering Material Research Department Nigerian Building and Road Research Institute Abuja Nigeria Department of Automobile Engineering Abubakar Tafawa Balewa University Bauchi Nigeria 

出 版 物:《Journal of Minerals and Materials Characterization and Engineering》 (矿物质和材料特性和工程(英文))

年 卷 期:2022年第10卷第5期

页      面:429-437页

学科分类:080503[工学-材料加工工程] 08[工学] 0805[工学-材料科学与工程(可授工学、理学学位)] 0802[工学-机械工程] 080201[工学-机械制造及其自动化] 

主  题:Fori Moulding Sand Mouldability Moisture Content Refractoriness Compressive Strength 

摘      要:Moulding Sand for metal casting is usually sourced from either natural deposit or synthetic mix of refractory sand grain binder and moisture. Each of the mix constituent is important in determining the characteristics of sand. The binding agent is responsible for bendability thereby determining the size of voids within the sand grain, while moisture level determines the plasticity of the foundry sand. Tests using American Foundry Society (AFS) Standard were followed in carrying out the experiment on Fori sand deposit to determine its suitability for foundry use. The sand was collected from the river bank of Fori, in Fori Community, Maiduguri, Borno State. The experimental test equipment includes: laboratory sand mixer, sand rammer, universal strength testing machine, permeability-meter, oven, mouldability machine, and as well as quick moisture teller. The chemical composition of the materials was carried out using atomic absorption spectrophotometer (AAS) model PG990AFG. The silica content in the material sample is about 78.65%, and with the traces of other elements, such as CaO (1.07%), Fe2O3 (0.76%), Al2O3 (15.81%), MgO (1.01%), TiO2 (2.21%), K2O (3.87%), and Na2O (1.16%), respectively. These percentages are within acceptable limits. The results of the physical properties revealed that the sand sample has clay content of 15.32% which is above the standard range of 10% - 12% recommended for natural moulding sands required for producing good quality castings. Other foundry properties of Forinatural moulding sand conducted include “moisture content in the following ranges of percentages, 7.6%, 6.5%, 5.8%, 4.2% and 2.9% with the corresponding value of green compressive strength of (43.95, 53.47, 69.56, 68.21 and 61.16 KN/m2), dry compressive strength (93.50, 96.52, 105.50, 146.50 and 152.49 KN/m2), and permeability No. of 340, 390, 410, 430 and 440 respectively. It is c

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