Anode Simulation and Cathode Design for Electrolytic Dressing of Diamond Profile Wheel
Anode Simulation and Cathode Design for Electrolytic Dressing of Diamond Profile Wheel作者机构:Key Laboratory for Advanced Ceramics and Machining Technology of Education Ministry School of Mechanical Engineering Tianjin University Tianjin 300072 China Nanjing Engineering Institute Nanjing 210007 China
出 版 物:《Transactions of Tianjin University》 (天津大学学报(英文版))
年 卷 期:2005年第11卷第3期
页 面:172-175页
核心收录:
学科分类:081702[工学-化学工艺] 08[工学] 0817[工学-化学工程与技术]
基 金:SupportedbytheScientificResearchFoundationfortheReturnedOverseasChineseScholars StateEducationMinistry
主 题:profile wheel dressing electrolysis FEM diamond
摘 要:The design methods of anode and cathode are proposed for precision profile grinding. Based on the electrolytic machining theory, electrolytic equilibrium condition and Faraday′s law of electrolysis are applied to establishing the mathematical model of profile diamond dressing process- es. A finite element method (FEM) program is developed to solve the inverse boundary problem of Laplace′s equation. Desired anode contour or cathode shape is determined by computing the distribution of electric potential layer by layer. Electrolytic machining experiment is carried out to verify the simulated anode shape. The research result shows that shape deviation between designed cathode and profile wheel increases with the value of angle between feed rate and the normal to anode surface. The shape of simulated anode is consistent with the contour of metal-bonded diamond profile wheel for a given cathode. Based on the anode contour, cathode shape can also be designed accurately.