Electrode design using revolving entity extraction for high-efficiency electric discharge machining of integral shrouded blisk

作     者：Yuchao JIA Guanxin CHI Yang SHEN Kun ZHANG Zhenlong WANG Yukui WANG Yuchao JIA;Guanxin CHI;Yang SHEN;Kun ZHANG;Zhenlong WANG;Yukui WANG

作者机构：School of Mechatronics EngineeringHarbin Institute of TechnologyHarbin 150001China Capital Aerospace Machinery CompanyChina Academy of Launch Vehicle TechnologyBeijing 100076China 

出 版 物：《Chinese Journal of Aeronautics》 (中国航空学报（英文版）)

年 卷 期：2021年第34卷第6期

页      面：178-187页

核心收录：

学科分类：08[工学] 082503[工学-航空宇航制造工程] 0802[工学-机械工程] 0825[工学-航空宇航科学与技术] 080201[工学-机械制造及其自动化] 0801[工学-力学（可授工学、理学学位）] 

基　　金：the Applied Technology Research and Development Projects of Hei Longjiang Province China.(No.GA16A404)。 

主　　题：EDM Electrode High efficiency Trajectory Turbine blades 

摘      要：The integral shrouded blisk provides better performance with minimum weight,but its semi-open structure presents problems for its production.Manufacturing processes of these components require a removal of about 70%-90%of material from their blanks.Multi-axis electrical discharge machining(EDM)is commonly used for these processes,but its poor efficiency cannot meet the requirements of mass production.Strong flushing assisted high-current discharge is able to improve the machining efficiency.In this paper,this method was applied to manufacture the integral shrouded blisk.An electrode design method was proposed.Taking the largest revolving entity inside the flow channel as the base geometry,this laminated arc-shaped hollow electrode meets the requirements such as high pressure flushing,tool wear compensation,and easy to be made.A 4-axis linkage machining tool path with planetary motion was proposed.Taking an integral guide vane ring as an example,it has been experimentally verified that the time consumption for each channel using this method was reduced to a half of the ordinary EDM method,while the finished surface quality remains same.