Numerical simulation of temperature field in horizontal core-filling continuous casting for copper cladding aluminum rods

作     者：Ya-jun Su Xin-hua Liu Yong-fu Wu Hai-you Huang Jian-xin Xie 

作者机构：Key Laboratory for Advanced Materials Processing (Ministry of Education) Institute of Advanced Materials and Technology Uni- versity of Science and Technology Beijing 

出 版 物：《International Journal of Minerals,Metallurgy and Materials》 (矿物冶金与材料学报（英文版）)

年 卷 期：2013年第20卷第7期

页      面：684-692页

核心收录：

学科分类：080503[工学-材料加工工程] 080701[工学-工程热物理] 0709[理学-地质学] 0819[工学-矿业工程] 08[工学] 0806[工学-冶金工程] 0708[理学-地球物理学] 0807[工学-动力工程及工程热物理] 0805[工学-材料科学与工程（可授工学、理学学位）] 0703[理学-化学] 0802[工学-机械工程] 0702[理学-物理学] 0801[工学-力学（可授工学、理学学位）] 080201[工学-机械制造及其自动化] 

基　　金：financially supported by the National High Technology Research and Development Program of China (No. 2013AA030706 and No. 2009AA03Z532) the Fundamental Research Funds for the Central Universities of China (No. FRF-TP-12-146A) 

主　　题：metal cladding copper aluminum continuous casting interfaces computer simulation 

摘      要：The steady-state temperature field of horizontal core-filling continuous casting （HCFC） for producing copper cladding aluminum rods was simulated by finite element method to investigate the effects of key processing parameters on the positions of solid-liquid interfaces （SLIs） of copper and aluminum. It is found that mandrel tube length and mean withdrawing speed have significant effects on the SLI positions of both copper and aluminum. Aluminum casting temperature （TAI） （1003-1123 K） and secondary cooling water flux （600-900 L.h-1） have little effect on the SLI of copper but cause the SLI of aluminum to move 2-4 mm. When TA1 is in a range of 1043-1123 K, the liquid aluminum can fill continuously into the pre-solidified copper tube. Based on the numerical simulation, reasonable processing parameters were determined.